Modular Thermal Pad Design for Variable Patient Sizes

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Solution Overview

Problem

Existing targeted temperature management (TTM) systems face challenges in accommodating patients of varying sizes, as they often require adjustable thermal contact areas to ensure effective thermal energy exchange, which is not adequately addressed in current designs.

Innovation Solution

A medical thermal pad system that can expand its patient contact area by up to 10% or more, utilizing foldable or stretchable materials, and modular design with removable sections and extendable members to adapt to different patient sizes, allowing for adjustable thermal energy exchange.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed-size thermal pad is used, then the device complexity is reduced, but the adaptability to patients of different sizes deteriorates

Engineering Contradiction:
Improveadaptability to patients of different sizesVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The thermal pad is divided into multiple detachable sections that can be configured in different arrangements. Each section contains fluid conduits and thermal contact elements that can be independently positioned to match various patient body shapes and sizes, thereby achieving adaptability without requiring a completely redesign of the entire pad system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pad incorporates adjustable and reconfigurable elements that allow the thermal contact area to be dynamically modified based on patient requirements. The sections can be attached, detached, and repositioned during use to optimize thermal exchange for different patient sizes and anatomical features.

Inventive Principle:
Principle #15Dynamics

2Productivity

If the patient contact area is increased to accommodate larger patients, then the thermal energy exchange effectiveness is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improvethermal energy exchange effectivenessVSAvoidease of operation
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

By segmenting the pad into manageable sections, the system can provide extensive thermal contact area for large patients while maintaining ease of operation through modular assembly. Each section can be independently handled and positioned, making the overall operation simpler compared to managing a single large pad.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pad sections are designed to nest within each other or stack in configured arrangements, allowing the system to expand its effective contact area only when needed. This nesting capability enables the pad to adapt from small to large patient surfaces while maintaining operational simplicity through a consistent modular interface.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides improved thermal energy exchange efficiency by accommodating patients of different sizes, enhancing the effectiveness of TTM therapies such as cooling or warming during medical procedures.

Implementation Method 1

TTM systems circulate a fluid (e.g. water) through one or more thermal contact pads coupled to a patient to affect surface-to-surface thermal energy exchange with the patient

Methodology Applied
Scientific EffectThermal energy exchange: Conduction (thermal)

Data Source

PatentUS20240065884A1Pad Designs to Improve Delivery of Temperature Therapy
Publication Date: 2024.02.29 CR BARD INC
  • US20240065884A1 patent drawing
  • US20240065884A1 patent drawing
  • US20240065884A1 patent drawing

AI summary

Disclosed herein are systems and methods for providing targeted temperature management (TTM) therapy to a patient. The TTM system can include multiple embodiments of a thermal pad including embodiments that are convertible from a first patient contact area to a second patient contact area. Embodiments of thermal pads can include pads that are expandable, extendable, and/or comprise attachable or removable portions. The TTM system can include embodiments where a second thermal pad is coupled to a first thermal pad.