Automated Modular Tool End Effector Setup

The patent uses a laser scanner to create a digital 3D model (copy) of the part instead of using physical sample parts for setup. The laser scanner captures the part geometry and generates point cloud data, which is then used to automatically calculate and position the end effector. This eliminates the need to transport physical sample parts to the setup location and removes the time-consuming manual readjustment process for different part shapes.

The patent replaces the manual mechanical positioning process with an automated system. Instead of manually manipulating mechanical gauges on a table based on CAD data, the system uses a laser scanner to acquire part geometry, processes the data computationally, and automatically drives the positioning mechanism to the correct position. This substitution of mechanical manual operations with automated optical and computational processes eliminates human error and significantly reduces setup time.

The patent replaces the complex manual mechanical gauge manipulation process with an automated optical scanning and computational processing system. Instead of requiring operators to manually position mechanical gauges based on CAD data, the system uses a laser scanner to automatically capture part geometry, processes the point cloud data computationally, and automatically drives the positioning mechanism. This reduces device complexity by eliminating manual mechanical gauge tools and reducing the complexity of the setup process through automation.

The system performs self-positioning by automatically calculating the end effector position based on the scanned part geometry and CAD data comparison. The processor automatically determines the optimal position and drives the positioning mechanism without requiring manual intervention, making the system self-sufficient and eliminating human error in the positioning process.

The patent enables setup operations to be performed preliminarily and automatically without stopping the production line. The laser scanner can acquire part geometry and the processor can calculate positioning data while the production line continues to operate. The automated positioning system can then make adjustments without interrupting production, allowing setup activities to be performed in advance or concurrently with production operations.

The patent replaces manual setup operations that require production line stoppage with an automated optical and computational system. The laser scanner and automated positioning mechanism can perform setup tasks quickly and accurately without requiring the production line to stop, thereby maintaining productivity while achieving precise positioning.