Light-Emitting Module Shielding Layout for Gap Light Interference
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Solution Overview
Problem
Current light-emitting devices face challenges in improving performance and quality, particularly in the integration and shielding of light-emitting modules to enhance efficiency and reduce interference.
Innovation Solution
A method for manufacturing a light-emitting device involves transferring light-emitting modules with light-shielding structures, where the light-shielding structure overlaps with the gap between modules, providing a solution to enhance performance and quality by reducing interference and improving light distribution.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If light-emitting modules are placed close together to increase device area utilization, then productivity and area efficiency are improved, but light interference between adjacent modules increases and brightness uniformity deteriorates
Solution Approach 1:
A light-shielding structure is introduced as an intermediary element between adjacent light-emitting modules. This structure includes a light-shielding layer disposed in the gap between modules, effectively blocking stray light from one module from interfering with adjacent modules while allowing the modules to remain closely spaced for high area utilization.
2Illumination intensity
If light-shielding structures are added to reduce light interference, then brightness uniformity and image quality are improved, but device complexity and manufacturing difficulty increase
Solution Approach 1:
The light-shielding structure is applied locally only in the gap regions between adjacent light-emitting modules rather than across the entire device. The light-shielding layer is positioned specifically where stray light interference occurs, providing targeted protection while minimizing overall structural complexity and material usage.
Solution Approach 2:
The light-shielding structure is segmented into discrete regions corresponding to the gaps between modules. Each light-shielding layer is independently formed in specific gap areas, allowing for modular manufacturing and reducing the overall complexity compared to a continuous shielding structure.
3Area of stationary object
If gaps between light-emitting modules are reduced to improve integration density, then area efficiency is improved, but the effectiveness of light-shielding structures is reduced and light interference increases
Solution Approach 1:
The light-shielding approach transitions from a horizontal separation strategy (relying on gap width) to a vertical dimension strategy. The light-shielding layer is disposed vertically within the gap space, extending from the substrate toward the light-emitting modules, effectively blocking light paths without requiring large horizontal gaps.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The described method effectively enhances the performance and quality of light-emitting devices by minimizing light interference and optimizing module placement, leading to improved brightness uniformity and reduced collisions between light-emitting units.
Implementation Method 1
a light-shielding structure on the first substrate, wherein there is a gap between the first light-emitting module and the second light-emitting module, and the light-shielding structure is overlapped with the gap
Data Source
AI summary
A light-emitting device is provided. The light-emitting device includes a first substrate. The light-emitting device also includes a second substrate including a light-shielding structure. The light-emitting device further includes a first light-emitting module and a second light-emitting module being adjacent to each other. The first light-emitting module and the second light-emitting module are disposed between the first substrate and the second substrate. The first light-emitting module and the second light-emitting module are spaced apart by a gap, and the light-shielding structure at least partially covers the gap in a top view direction of the light-emitting device.