Synchrotron Monochromator Positioning With Reaction-Mass Feedback

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Solution Overview

Problem

Current double-crystal monochromators in synchrotron beamlines face limitations in mechanical stability, particularly in maintaining the parallelism between crystals, especially under angular variations and during continuous energy scans, with existing technologies struggling to achieve the required nanometric stability and high-frequency disturbance rejection.

Innovation Solution

The proposed instrument employs a reaction mass attached to a reference structure, with a low-stiffness mounting structure and a high-bandwidth feedback control system, allowing for precise positioning and movement of optical elements, utilizing Lorentz type actuators and leaf springs to achieve high disturbance rejection and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional mounting structures with high mechanical stiffness are used, then structural strength is improved, but mechanical stability and positioning precision deteriorate due to vibrations and disturbances

Engineering Contradiction:
Improvestructural strengthVSAvoidmechanical stability
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The system separates the mounting structure into two independent parts: a reference structure that remains stationary and a mounting structure that moves with the optical element. This segmentation allows the reference structure to provide stable positioning while the mounting structure can be actively controlled to maintain parallelism during energy scans.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A feedback control system with position sensors measures the relative position between the reference structure and mounting structure, and a controller adjusts the mounting structure's position in real-time to maintain parallelism. This closed-loop feedback compensates for vibrations and mechanical disturbances, achieving nanometric stability.

Inventive Principle:
Principle #23Feedback

2Ease of manufacture

If conventional mounting structures are used, then ease of manufacture is improved, but manufacturing precision and positioning accuracy deteriorate

Engineering Contradiction:
Improveease of manufactureVSAvoidpositioning accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The system replaces passive mechanical precision (relying on manufacturing tolerances) with active electronic control. Position sensors and controllers electronically adjust the mounting structure's position, achieving nanometric positioning accuracy without requiring extremely tight mechanical tolerances in the mounting structure itself.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Strength

If high mechanical stiffness is used in mounting structures, then structural integrity is improved, but disturbance rejection capability deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoiddisturbance rejection capability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The feedback control system continuously monitors the relative position between structures and applies corrective forces through actuators. This active disturbance rejection compensates for vibrations and mechanical instabilities, maintaining parallelism even when the mounting structure has lower mechanical stiffness.

Inventive Principle:
Principle #23Feedback

4Device complexity

If conventional positioning systems are used, then device complexity is reduced, but measurement precision and control bandwidth deteriorate

Engineering Contradiction:
Improvedevice complexityVSAvoidpositioning precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The system replaces mechanical positioning mechanisms with an electro-mechanical system using position sensors and electronic actuators. This substitution enables nanometric measurement precision and high-bandwidth control (>100 Hz) while keeping the mechanical structures relatively simple and easy to manufacture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the mechanical stability and disturbance rejection capabilities, enabling performance beyond current state-of-the-art by achieving stability below 10 nrad RMS during flyscans and maintaining high accuracy across a broader range of movements.

Implementation Method 1

a control system with main feedback loop with high bandwidth (>100 Hz)

Methodology Applied
Scientific EffectFeedback control: Feedback

Implementation Method 2

utilizing Lorentz type actuators

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Data Source

PatentUS11747612B2Instrument for moving and positioning of optical elements with nanometric mechanical stabiling and resolution in synchrotron light source beamlines
Publication Date: 2023.09.05 CENT NACIONAL DE PESQUISA EM ENERGIA E MATERIAIS
  • US11747612B2 patent drawing
  • US11747612B2 patent drawing
  • US11747612B2 patent drawing

AI summary

An instrument for moving and positioning of an optical element in beamlines comprises a mounting structure to which one (or more) optical element(s) is mounted, as well as a reference structure, in relation to which the mounting structure is moved by means of a moving means of low (or close to zero) mechanical stiffness and in relation to which the position of the mounting structure is metered by means of a high-resolution interferometer. The invention proposes that the instrument also comprises a balance mass for receiving the reaction force from the moving means of the mounting structure, and both the mounting structure and the balance mass are attached to the reference structure by spring means, with specific stiffness properties, allowing the positioning control of the mounting structure to be done by a control system with main feedback loop with high bandwidth (>100 Hz). In order to allow for a broader range of movement between the mounting structure and the reference structure, by means of a cascaded movement, the instrument may further comprise an intermediate structure attached to the reference structure, also preferably by spring means with specific stiffness properties, the complementary structure receiving the mounting structure and the balance mass in place of the reference structure. Such an instrument may be embodied in a new-generation synchrotron light source beamline mounted double-crystal monochromator, being sufficient for this that the spring means to be conveniently chosen, the reference structure to have a main rotation in relation to the incident beam, and in addition to the crystal mounted to the mounting structure, a complementary crystal to be mounted to the complementary mounting structure rigidly attached to the reference structure.