Monolithic AFM Probe Integrating Laser and Detector

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Solution Overview

Problem

Current AFM microscopy techniques face limitations in optical resolution and light power delivery, particularly in near-field microscopy and optical spectroscopy, due to the need for external laser sources and hybrid approaches that are costly and difficult to integrate effectively with AFM tips, leading to challenges in achieving high sensitivity and resolution at the nanoscale.

Innovation Solution

A monolithic AFM active optical probe is developed, integrating a laser source and photodetector entirely from GaAs or similar materials, using epitaxially grown structures with distributed Bragg reflector mirrors and surface-emitting lasers to enhance optical power delivery and sensitivity, avoiding the challenges of GaAs/Si hybridization and enabling efficient nanoscale optical characterization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the size of the near-field aperture is reduced to achieve high lateral resolution, then optical resolution is improved, but optical power output decreases exponentially

Engineering Contradiction:
Improveoptical resolutionVSAvoidoptical power output
Core Design Contradiction:
Measurement precisionVSPower

Solution Approach 1:

The patent merges the light source (laser diode) and detector (photodiode) directly into the AFM probe tip structure, creating an integrated active optical probe. This eliminates the need for separate external laser sources and aperture structures, allowing the tip itself to function as both the optical emitter and detector, thereby maintaining high resolution without the exponential power loss associated with reduced apertures

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces the traditional mechanical aperture-based near-field optics system with a semiconductor-based active optical system. By using a laser diode integrated at the tip, the system substitutes the mechanical aperture restriction with an active light-emitting element that can provide sufficient optical power without requiring small apertures

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If a hybrid approach with external laser source and AFM tip is used, then optical functionality is added to AFM, but device complexity and cost increase

Engineering Contradiction:
Improveoptical functionalityVSAvoidintegration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the laser source, photodetector, and AFM tip into a single monolithic probe structure fabricated from GaAs material. This integration eliminates the need for separate external laser sources and complex alignment mechanisms, reducing overall device complexity while maintaining optical functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated probe serves multiple functions simultaneously: it acts as an AFM tip for mechanical scanning, a laser source for optical excitation, and a photodetector for signal detection. This multi-functionality reduces the need for separate components and simplifies the overall system architecture

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If GaAs/Si hybridization is used in AFM probe fabrication, then optical device functionality is achieved, but manufacturing reliability decreases due to strain from different thermal expansion constants

Engineering Contradiction:
Improveoptical device functionalityVSAvoidfabrication yield
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent uses entirely GaAs-based materials for the probe fabrication, including the cantilever, tip, laser diode, and photodetector. This homogeneous material composition eliminates the thermal expansion mismatch and strain issues that arise from GaAs/Si hybridization, thereby improving fabrication reliability and yield while maintaining optical device functionality

Inventive Principle:
Principle #33Homogeneity

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The monolithic AFM active optical probe achieves higher optical resolution and sensitivity by localizing light at the AFM tip apex, reducing background noise, and allowing for cost-effective, high-volume manufacturing, potentially outperforming existing technologies like NSOM and TERS with a significant cost advantage.

Implementation Method 1

The laser cavity is defined by two distributed Bragg reflector (DBR) mirrors

Methodology Applied
Scientific EffectDistributed Bragg reflector: Bragg Diffraction

Implementation Method 2

The GaAs micro-prism guides the laser light into the tip apex and generates a strong surface optical mode at the GaAs/air interface

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

Edge-emitting laser diodes, light guides, and efficient photodetectors are fabricated by patterning the active region (epi-layer)

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 4

efficient photodetectors are fabricated by patterning the active region (epi-layer)

Methodology Applied
Scientific EffectPhotodetector: Photoelectric Effect

Data Source

PatentUS11016119B1Monolithic atomic force microscopy active optical probe
Publication Date: 2021.05.25 ACTOPROBE LLC
  • US11016119B1 patent drawing
  • US11016119B1 patent drawing
  • US11016119B1 patent drawing

AI summary

A new monolithic Atomic Force Microscopy (AFM) active optical probe monolithically integrates a base of the probe, a cantilever, a semiconductor laser source, an AFM tip, and a photodetector into a robust, easy-to-use single semiconductor chip to enable AFM measurements, optical imaging, and optical spectroscopy at the nanoscale.