Monolithically Integrated Coil Semiconductor Reducing Electromagnetic Interference

Solution Overview

Problem

Semiconductor components operated with coils face electromagnetic interference due to connection lines, requiring an improved solution for integration and handling.

Innovation Solution

A semiconductor component with a monolithically integrated coil, where the coil is mechanically joined to the semiconductor body and arranged in a trench, with windings that can be parallel or perpendicular to the surface, and optionally share a magnetic core to minimize interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the coil is mounted on a carrier and electrically connected to the semiconductor component, then electrical connectivity is achieved, but electromagnetic interference is caused by connection lines

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The coil is monolithically integrated with the semiconductor component, merging two previously separate components into a single unified structure. The coil windings are formed directly on the semiconductor substrate using the same fabrication processes, eliminating the need for external mounting and connection lines, thereby resolving the electromagnetic interference issue while maintaining electrical connectivity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connection lines that cause electromagnetic interference are completely removed from the system. The coil is electrically connected to the semiconductor component through integrated conductive structures formed during fabrication, extracting the harmful external connection elements while preserving the necessary electrical pathways

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-affected harmful factors

If the coil is monolithically integrated with the semiconductor body, then electromagnetic interference is reduced, but manufacturing complexity increases

Engineering Contradiction:
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The semiconductor fabrication process is made universal by using the same existing process steps (depositing conductive layers, forming patterns, etching) to create both the semiconductor device structures and the coil windings. This multi-functional approach allows the manufacturing process to produce both components simultaneously without requiring additional specialized manufacturing steps

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The coil structure is segmented into multiple conductive layers that can be formed separately and then interconnected. The windings are created by depositing conductive material in specific patterns across different layers, allowing complex coil geometries to be built up systematically through modular fabrication steps that integrate seamlessly with standard semiconductor processes

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8742539B2Semiconductor component and method for producing a semiconductor component
Publication Date: 2014.06.03
  • US8742539B2 patent drawing
  • US8742539B2 patent drawing
  • US8742539B2 patent drawing

AI summary

One aspect of the invention relates to a semiconductor component with a semiconductor body with a top side and with a bottom side. A first coil that is monolithically integrated with the semiconductor body is arranged distant from the bottom side and comprises N first windings, wherein N≧1. The first coil has a first coil axis that extends in a direction different from a surface normal of the bottom side.