Monolithic HBT Varactor with Tuning Layer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Wide-band microwave-range voltage controlled oscillators (VCOs) are typically not implemented as monolithic microwave integrated circuits (MMICs) due to the conflicting requirements for high breakdown voltage in varactors and transistor elements, which result in unsatisfactory transistor performance.

Innovation Solution

A semiconductor device with a heterojunction bipolar transistor (HBT) and varactor structure, where the tuning layer has a non-uniform doping profile and is composed of a material with a larger band-gap than the base layer, allowing for a high breakdown voltage while maintaining a thin collector for low transit time, enabling a wide-tuning range varactor and efficient voltage-controlled oscillation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a thick layer of semiconductor material is used in the varactor to achieve high breakdown voltage and wide tuning frequency range, then the breakdown voltage and tuning range are improved, but the resistance in the layer increases and the transistor transit time increases leading to unsatisfactory transistor performance

Engineering Contradiction:
Improvebreakdown voltageVSAvoidtransit time
Core Design Contradiction:
StrengthVSSpeed

Solution Approach 1:

The patent divides the semiconductor structure into distinct functional regions: a varactor region with a thick, highly-doped semiconductor layer for high breakdown voltage and wide tuning range, and a transistor region with a thin, lightly-doped semiconductor layer for low transit time and high speed performance. This segmentation allows each region to be optimized independently for its specific function while being fabricated on the same monolithic substrate.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different doping concentrations and layer thicknesses to different spatial locations within the semiconductor structure. The varactor contact region has a thick, highly-doped layer to maximize breakdown voltage, while the transistor base region has a thin, lightly-doped layer to minimize transit time. This local differentiation of material properties resolves the contradiction between high voltage and high speed requirements.

Inventive Principle:
Principle #3Local quality

2Strength

If a thick layer of semiconductor material is used in the varactor to achieve high breakdown voltage, then the breakdown voltage is improved, but the resistance in that layer increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidresistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent implements a highly-doped semiconductor layer in the varactor region to simultaneously achieve high breakdown voltage (through adequate layer thickness) and low resistance (through high doping concentration). The high doping level compensates for the increased path length in the thick layer, maintaining low resistance while enabling the thick layer necessary for high breakdown voltage and wide tuning range.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the semiconductor structure into a varactor region with high doping concentration and a transistor region with low doping concentration. This allows the varactor to have both thick layers (for high breakdown voltage) and high doping (for low resistance), while the transistor region maintains low doping for optimal switching performance.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If the same set of material layers is used for both the varactor and transistor elements, then manufacturing is simplified, but the transistor performance becomes unsatisfactory due to longer transit time in the collector

Engineering Contradiction:
Improvemonolithic fabricationVSAvoidtransit time
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent segments the monolithic semiconductor structure into functionally distinct regions: a varactor region with thick, highly-doped layers and a transistor region with thin, lightly-doped layers. This segmentation enables both components to be fabricated on the same chip using standard monolithic processes while having locally optimized material properties that satisfy their respective performance requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies the principle of local quality by varying the doping concentration and layer thickness locally across the semiconductor substrate. The varactor region has high doping and thick layers optimized for voltage control, while the transistor region has low doping and thin layers optimized for carrier transit speed. This local differentiation maintains monolithic fabrication simplicity while achieving superior performance in both components.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for the implementation of wide-band microwave frequency VCOs as MMICs, achieving a wide-tuning range varactor with low emitter-collector resistance and a linear voltage versus frequency relationship, enhancing the performance of voltage-controlled oscillators.

Implementation Method 1

a tuning layer comprising a second semiconductor material having a second band-gap larger than the first band-gap

Methodology Applied
Scientific EffectBand-gap:

Implementation Method 2

The tuning layer also has a non-uniform doping profile with a doping concentration that varies in accordance with the distance from the surface of the tuning layer proximal to the semiconductor base layer

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 3

A semiconductor device has tunable capacitance that varies in accordance with a voltage applied between a first contact and a second contact

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8716757B1Monolithic HBT with wide-tuning range varactor
Publication Date: 2014.05.06 GLOBAL COMMUNICATION SEMICONDUCTORS LLC
  • US8716757B1 patent drawing
  • US8716757B1 patent drawing
  • US8716757B1 patent drawing

AI summary

A semiconductor device having a tunable capacitance is disclosed, comprising a substrate, a semiconductor base layer comprising a first semiconductor material having a first band-gap, and a plurality of successive semiconductor layers positioned between the substrate and the semiconductor base layer. The plurality of successive semiconductor layers includes a tuning layer comprising a second semiconductor material having a second band-gap larger than the first band-gap. Furthermore, the tuning layer has a non-uniform doping profile with doping concentration that varies in accordance with distance from a surface of the tuning layer proximal to the semiconductor base layer. The tunable capacitance of the semiconductor device varies in accordance with an applied voltage between the base layer and one of the successive semiconductor layers.