Monorail Bogie Traction Linkage for Compact Force Transfer

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Solution Overview

Problem

The existing traction mechanisms for straddle-type monorail vehicles are complex, occupy large space, and are only applicable to double-axle bogies, failing to suppress pitch motion and provide efficient power transmission across various bogie configurations.

Innovation Solution

A compact traction mechanism featuring a traction connecting rod, cranks, and a transmission shaft, with adjustable components and spherical hinges, allowing for efficient power transmission and assembly across single, double, and multi-axle bogies, and capable of suppressing pitch motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a central traction pin assembly is used for traction connection, then the traction force can be transmitted from the bogie to the vehicle body, but the structure becomes complicated and occupies large mounting space

Engineering Contradiction:
Improvetraction force transmissionVSAvoidstructure complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The traction mechanism is segmented into multiple functional components: traction connecting rod, first crank, transmission shaft, and second crank. Each component performs a specific function in the power transmission chain, allowing for modular assembly and maintenance while reducing overall structural complexity compared to a monolithic central traction pin assembly

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mechanism employs dynamic cranks that convert rotational motion from the transmission shaft into reciprocating motion of the traction connecting rod. This dynamic conversion allows efficient traction force transmission while maintaining a compact structure that adapts to the varying operational demands of the bogie

Inventive Principle:
Principle #15Dynamics

2Force

If a central traction pin assembly is used, then traction connection is achieved, but the pitch motion of the bogie cannot be suppressed

Engineering Contradiction:
Improvetraction connectionVSAvoidpitch motion suppression
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The mechanism incorporates a lateral connecting rod that operates in a lateral dimension, perpendicular to the main traction force direction. This lateral component specifically addresses pitch motion by providing counterbalancing forces in the lateral direction, while the main cranks handle the longitudinal traction force transmission

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Force

If a central traction pin assembly is used, then the bogie can be connected to the vehicle body, but the mechanism is only applicable to double-axle bogies and has limited adaptability

Engineering Contradiction:
Improvebogie connectionVSAvoidbogie type adaptability
Core Design Contradiction:
ForceVSAdaptability or versatility

Solution Approach 1:

The traction mechanism is designed with universal adaptability through adjustable connecting rod lengths and configurable crank arrangements. The same basic mechanism can be applied to single-axle, double-axle, and multi-axle bogies by adjusting the geometric parameters, eliminating the need for different specialized assemblies for different bogie types

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Power

If a complex traction mechanism is used, then sufficient power transmission is achieved, but the mounting space is occupied and assembly is difficult

Engineering Contradiction:
Improvepower transmission efficiencyVSAvoidmounting space
Core Design Contradiction:
PowerVSVolume of stationary object

Solution Approach 1:

The mechanism merges the functions of traction force transmission, motion conversion, and pitch motion suppression into a single integrated assembly. The cranks and connecting rods work together as a unified mechanism, eliminating the need for separate components and reducing the overall mounting space required while maintaining effective power transmission

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11377129B2Traction mechanism, bogie assembly, and straddle-type monorail vehicle
Publication Date: 2022.07.05 BYD CO LTD
  • US11377129B2 patent drawing
  • US11377129B2 patent drawing
  • US11377129B2 patent drawing

AI summary

A traction mechanism, a bogie assembly and a straddle-type monorail vehicle are disclosed. The traction mechanism comprises: a traction component, comprising a traction connecting rod, a first crank and a transmission shaft, the traction connecting rod being suitable to be hinged to a bogie frame, a first end of the first crank being hinged to the traction connecting rod, a second end of the first crank being fixedly connected to the transmission shaft, and the transmission shaft being suitable to be rotatably connected to a vehicle body; and a traction crank, both ends of the traction crank being suitable to be respectively hinged to the bogie frame and the vehicle body, wherein the first end of the first crank is away from the traction crank. The traction mechanism of the present disclosure has a simple and compact structure, and a transmission path of a traction force is short. The traction mechanism is convenient to assemble and disassemble, occupies a small space, is wide in usage range, can be used for low-floor and high-floor vehicles, and is also applicable to a single-axle bogie, a double-axle bogie and a multi-axle bogie.