Lateral MOS Power Transistor with Vertical Drift Control Region

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Solution Overview

Problem

There is a need for a lateral MOS power transistor that can be manufactured using a simple and cost-effective process while maintaining low switch-on resistance and high breakdown voltage characteristics, suitable for automotive and industrial electronics.

Innovation Solution

The semiconductor device comprises a transistor with a source region, drain region, body region, drift zone, and gate electrode in a first semiconductor layer, with a drift control region adjacent to the drift zone in a second semiconductor layer, allowing for efficient current flow and high breakdown voltage, and is manufactured by forming these regions in a specific sequence and structure to enable a simple and robust semiconductor device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If lateral MOS power devices are used for integration, then further components can be integrated, but achieving both low switch-on resistance and high breakdown voltage becomes difficult

Engineering Contradiction:
Improveintegration capabilityVSAvoidbreakdown voltage characteristic
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces a vertical drift control region extending from the surface into the drift region, adding a vertical control dimension to the lateral device structure. This allows independent control of the drift region conductivity without compromising the lateral integration layout, thereby achieving both integration capability and high breakdown voltage characteristic

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If TEDFET structure with accumulation effect is used, then power device performance improves, but manufacturing complexity increases

Engineering Contradiction:
Improvepower device performanceVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The drift control region serves multiple functions: it controls the drift region conductivity during operation, enables accumulation effect for low switch-on resistance, and maintains high breakdown voltage. This multi-functionality achieves TEDFET performance without requiring the complex multi-layer TEDFET structure

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of creating accumulation through complex multi-layer structures as in TEDFETs, the patent inverts the approach by using a vertically extending drift control region that directly modulates the drift region conductivity, achieving the same performance effect with simpler manufacturing

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of manufacture

If simple manufacturing process is used, then production cost decreases, but achieving high breakdown voltage and low switch-on resistance simultaneously becomes difficult

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidcombined electrical characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The device is segmented into distinct functional regions: source region, drain region, body region, drift region, and vertically extending drift control region. This segmentation allows each region to be optimized independently for its specific function while being manufactured through standard lateral device processes, achieving both manufacturing simplicity and superior electrical characteristics

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a semiconductor device with improved conductivity and breakdown voltage characteristics, allowing for efficient current handling and integration into integrated circuits, while being manufactured through a straightforward and economical process.

Implementation Method 1

TEDFETs specifically rely on the effect of accumulation in the drift region of a MOS power transistor

Methodology Applied
Scientific EffectAccumulation effect:

Data Source

PatentUS9054181B2Semiconductor device, integrated circuit and method of manufacturing a semiconductor device
Publication Date: 2015.06.09 INFINEON TECHNOLOGIES AG
  • US9054181B2 patent drawing
  • US9054181B2 patent drawing
  • US9054181B2 patent drawing

AI summary

A semiconductor device includes a transistor. The transistor includes a source region, a drain region, a body region, a drift zone, and a gate electrode being adjacent to the body region. The body region, the drift zone, the source region and the drain region are disposed in a first semiconductor layer having a first main surface. The body region and the drift zone are disposed along a first direction between the source region and the drain region, the first direction being parallel to the first main surface. The transistor further includes a drift control region arranged adjacent to the drift zone, the drift control region being disposed over the first main surface.