MOS Varactor Gate Stack Segmentation for Tuning Range

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Solution Overview

Problem

Conventional MOS varactors have small tuning ranges, limiting their functionality in RF applications.

Innovation Solution

A gate stack structure for MOS varactors is divided into two portions, one for adjusting the work function of PMOS devices and the other for NMOS devices, with a high-k dielectric layer, P-type and N-type work function adjustment layers, and a metal gate, where the P-type work function adjustment layer includes distinct thickness portions and materials like TiN and TaN, and the N-type work function adjustment layer includes TiAl or TiSiAl, to enhance tuning range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional gate stack structure is used for MOS varactors, then the device structure is simple, but the tuning range is small

Engineering Contradiction:
Improvetuning rangeVSAvoidgate stack structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The gate stack structure is divided into two distinct portions: a first gate stack portion with a P-type work function adjustment layer for PMOS devices, and a second gate stack portion with an N-type work function adjustment layer for NMOS devices. This segmentation allows independent optimization of work functions for different device types, enabling a tuning range exceeding 1 octave while managing the complexity through functional separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different work function adjustment layers are applied to different portions of the gate stack structure. The P-type work function adjustment layer (e.g., TiN) is used in the first gate stack portion, while the N-type work function adjustment layer (e.g., TiAl, TiSiAl) is used in the second gate stack portion. This local differentiation of material properties enables precise control over work functions to achieve the desired large tuning range.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the gate stack structure is divided into two portions for PMOS and NMOS work function adjustment, then the tuning range increases, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvetuning rangeVSAvoidmanufacturing process
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The manufacturing process is segmented into distinct steps for forming the first gate stack portion with P-type work function adjustment layer and the second gate stack portion with N-type work function adjustment layer. This segmentation allows each portion to be optimized and manufactured independently, making the complex process more manageable while achieving the large tuning range required for RF applications.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The manufacturing process applies different materials and deposition conditions to different portions of the gate stack. The P-type work function adjustment layer is formed with specific materials (e.g., TiN) and parameters, while the N-type work function adjustment layer is formed with different materials (e.g., TiAl, TiSiAl) and parameters. This local quality approach enables precise work function control for each device type while maintaining a systematic manufacturing process.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10644124B2MOS-varactor design to improve tuning efficiency
Publication Date: 2020.05.05 SEMICON MFG INT (BEIJING) CORP
  • US10644124B2 patent drawing
  • US10644124B2 patent drawing
  • US10644124B2 patent drawing

AI summary

A gate stack structure for a MOS varactor includes a substrate including a channel region, a high-k dielectric layer on the channel region of the substrate, a P-type work function adjustment layer on the high-k dielectric layer, an N-type work function adjustment layer on the P-type work function adjustment layer, and a metal gate on the N-type work function adjustment layer. The P-type work function adjustment layer includes a first portion and a second portion laterally adjacent to each other, the first portion having a thickness greater than a thickness of the second portion. The gate stack structure in the MOS varactor can increase the tuning range of the MOS varactor.