Motor Driver Mode Switching on a Single Rotation Signal Pin

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Solution Overview

Problem

Conventional motor master-slave systems require multiple communication pins and distinct material numbers for master and slave motor chips, limiting cost-effectiveness and real-time communication efficiency.

Innovation Solution

A motor driver with a rotation information pin, an analog detecting circuit, and a mode switching circuit that determines whether a reference signal is an analog signal or noise, allowing the motor driver to switch between master and slave modes using a single communication line, enabling shared material numbers and real-time communication among multiple motor drivers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple communication pins are used between master and slave motor chips for real-time communication, then communication reliability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidnumber of communication pins
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple communication functions into a single communication pin. The same pin is used for both transmitting rotation information from master to slave motors and for bidirectional mode switching control, eliminating the need for separate pins for each function while maintaining reliable real-time communication.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The communication pin is designed with multi-functionality, serving both as a data transmission channel for rotation information and as a control channel for mode switching. This universal pin handles multiple communication tasks that would traditionally require separate dedicated pins, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If distinct material numbers are assigned to master and slave motor chips, then mode identification is simplified, but manufacturing cost and inventory complexity increase

Engineering Contradiction:
Improvemode identificationVSAvoidmanufacturing cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The motor chips perform self-identification of their mode (master or slave) through electrical detection rather than relying on pre-assigned distinct material numbers. The chips automatically detect their role by measuring electrical characteristics during initialization, eliminating the need for different manufacturing batches with distinct material numbers.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the identification parameter from physical manufacturing attributes (material numbers) to electrical parameters (detectable electrical characteristics). This allows all chips to be manufactured with the same material number while still enabling mode identification through electrical detection during operation.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a single communication line is used for mode switching, then device complexity is reduced, but the ability to distinguish valid signals from noise becomes more difficult

Engineering Contradiction:
Improvenumber of communication linesVSAvoidsignal detection accuracy
Core Design Contradiction:
Device complexityVSDifficulty of detecting and measuring

Solution Approach 1:

The system implements feedback mechanisms where motor chips continuously monitor the electrical characteristics on the communication line. By comparing detected signals against expected characteristic ranges and patterns, the system can distinguish valid mode-switching commands from noise, maintaining signal detection accuracy despite using a single communication line.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent establishes predetermined electrical characteristic ranges and signal patterns that define valid mode-switching commands before operation begins. During runtime, these pre-established criteria are used to quickly and accurately distinguish valid signals from noise, reducing the difficulty of signal detection on the single communication line.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12086085B2Motor driver and control method thereof and motor driving system
Publication Date: 2024.09.10 ANPEC ELECTRONICS CORPORATION
  • US12086085B2 patent drawing
  • US12086085B2 patent drawing
  • US12086085B2 patent drawing

AI summary

A motor driver, a control method of the motor driver, and a motor driving system are provided. The motor driver includes a rotation information pin, an analog detecting circuit and a mode switching circuit. The rotation information pin is configured to receive a reference signal. The analog detecting circuit and the mode switching circuit are respectively and electrically connected to the rotation information pin and the analog detecting circuit. The analog detecting circuit determines whether the reference signal is an analog signal, and the motor driver is maintained in a master mode when the reference signal does not belong to the analog signal. The mode switching circuit determines whether the reference signal is a noise when the reference signal is the analog signal. The mode switching circuit switches the motor driver from the master mode to a slave mode when the reference signal is not the noise.