Motor Hub Skid Surface for Propeller Strike Shaft Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Unmanned aerial vehicles (UAVs) without sufficient landing gear or with propellers that strike the ground during landing often suffer damage to the engine compartment and propeller.

Innovation Solution

A motor apparatus with a hub having a circumferential skid surface that contacts the motor casing when a bending moment is applied, limiting shaft deformation and protecting the engine compartment from damage during propeller strikes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the UAV uses a simple landing gear configuration or no landing gear, then the device complexity is reduced, but the reliability of protecting the engine compartment from propeller strike damage deteriorates

Engineering Contradiction:
Improvelanding gear configurationVSAvoidengine compartment protection
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by positioning a skid surface on the hub that contacts the motor casing before excessive bending moments can damage the shaft. This protective contact occurs during landing strikes, absorbing impact forces and preventing damage to critical components without requiring complex landing gear systems.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent uses an intermediary approach by introducing the skid surface as a mediating element between the propeller hub and the motor casing. This skid surface acts as a protective interface that transfers impact forces safely to the motor casing, preventing direct damage to the shaft and internal components during ground strikes.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the propeller is positioned closer to the ground for better performance, then the productivity is improved, but the risk of propeller strike damage to the engine compartment increases

Engineering Contradiction:
Improveflight performanceVSAvoidpropeller strike risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The skid surface provides beforehand cushioning by being positioned to contact the motor casing before excessive forces can transmit to the shaft. This allows the propeller to operate at lower positions for improved performance while the skid surface absorbs ground strike impacts, preventing damage to the engine compartment.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Strength

If the shaft is made more rigid to withstand bending moments, then the strength is improved, but the device complexity and weight increase

Engineering Contradiction:
Improveshaft bending resistanceVSAvoidshaft structure
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The skid surface serves as an intermediary protective element that prevents excessive bending moments from reaching the shaft during ground strikes. This allows the shaft to maintain its original design without requiring additional reinforcement, complex structures, or increased weight, while still being protected against damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces the risk of engine compartment damage by absorbing bending moments through the reinforcing contact between the motor casing and the circumferential skid surface of the hub, thereby protecting the rotatable shaft and motor components.

Implementation Method 1

A bending moment applied to the shaft through the hub may result in the circumferential skid surface contacting the motor casing

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12208879B2Method and system for protecting a rotatable shaft of a motor from excessive bending moments
Publication Date: 2025.01.28 AEROVIRONMENT INC
  • US12208879B2 patent drawing
  • US12208879B2 patent drawing
  • US12208879B2 patent drawing

AI summary

A motor assembly that includes a motor having a motor casing, a rotatable shaft extending from said motor casing to a shaft length and a hub coupled to said rotatable shaft, the hub having a circumferential skid surface disposed immediately proximal to the motor casing and having a channel configured to seat a propeller, when a propeller is present, wherein a bending moment applied to the shaft through the hub results in the circumferential skid surface contacting said motor casing.