Motorcycle Handlebar Air Suspension Control Assembly

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Solution Overview

Problem

Conventional motorcycle suspension systems are preset and lack real-time adjustability, leading to uncomfortable rides, especially for riders such as the elderly and overweight individuals, and do not allow for height adjustment above the ground level, with existing systems being non-smooth and impractical for tuning.

Innovation Solution

A waterproof air pressure and display assembly mounted on a motorcycle's handlebar, featuring press button switches for adjusting and displaying air shock pressure and seat height, using a liquid crystal display to show pressure in PSI and height as a percentage of air shock extension, with a waterproof sealed housing and attachment to the existing control panel clamp.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional spring and shocks are used on motorcycles, then the suspension is preset to a specific maximum weight accommodation level, but tuning is arduously tedious and takes days or weeks

Engineering Contradiction:
Improvesuspension adjustabilityVSAvoidtuning time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent implements real-time dynamic adjustment of suspension characteristics through electronic controls that modify damping coefficients and spring rates on-the-fly, allowing riders to change suspension settings during operation without mechanical tuning

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention replaces traditional mechanical suspension components with electromechanical systems including electric motors, sensors, and electronic control units that enable programmable suspension behavior, eliminating the need for manual mechanical adjustment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If conventional spring and shocks are used on motorcycles, then the suspension is preset, but the ride is hard and not comfortable for elderly, overweight individuals, and women

Engineering Contradiction:
Improveride comfortVSAvoid rider accommodation
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The system dynamically changes suspension parameters including damping coefficients, spring rates, and compression thresholds based on rider characteristics and riding conditions, providing optimized comfort settings for different rider types without physical reconfiguration

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The suspension system automatically detects rider weight and characteristics through sensors and self-adjusts the suspension parameters without requiring manual intervention or mechanical tuning by the rider

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If air suspension systems are used on motorcycles, then pressure adjustment is possible, but the ride is non-smooth and uncomfortable with undesirable vehicle ride performance

Engineering Contradiction:
Improvepressure adjustabilityVSAvoidride smoothness
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system maintains continuous operation of air suspension adjustment mechanisms with real-time feedback control, ensuring smooth transitions between pressure settings and eliminating the non-smooth ride characteristics of conventional systems

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The invention incorporates sensors that continuously monitor suspension performance and rider feedback, automatically adjusting air pressure in real-time to maintain optimal ride smoothness and comfort based on actual operating conditions

Inventive Principle:
Principle #23Feedback

4Adaptability or versatility

If pressure settings are provided without height display, then air pressure can be adjusted, but riders cannot determine the height of their seat above ground level

Engineering Contradiction:
Improvepressure controlVSAvoidheight information
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The system introduces a display interface that acts as an intermediary between the air suspension system and the rider, providing visual feedback on both pressure settings and actual seat height, allowing riders to correlate pressure adjustments with physical height changes

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables riders to adjust and display air shock pressure and seat height settings in real-time, providing a more comfortable ride and addressing the limitations of existing systems by offering waterproof protection and practical handling adjustments.

Implementation Method 1

using a liquid crystal display to show pressure in PSI and height as a percentage of air shock extension

Methodology Applied
Scientific EffectLiquid crystal display: Liquid Crystals

Implementation Method 2

a waterproof sealed housing with a gasket between a front cover and a rear cover

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS10633054B1Motorcycle display unit system and method
Publication Date: 2020.04.28 ARNOTT T&P HOLDING LLC
  • US10633054B1 patent drawing
  • US10633054B1 patent drawing
  • US10633054B1 patent drawing

AI summary

Devices, systems and methods for providing rider control assemblies for adjusting and displaying pressure and height settings for vehicle air suspension devices, such as on adjustable air shocks and air struts, used in vehicles such as motorcycles. The assemblies can have a protruding eyelet portion that can be mounted to existing control panel clamps on motorcycle handlebars. The assemblies can have two part housings attached to one another by waterproof gaskets placed in opposite facing channels.