Motorcycle Clutch-Release Control with Biased Piston

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Solution Overview

Problem

Existing devices fail to prevent the front end of a motorcycle from lifting and tires from slipping during quick acceleration, often requiring cumbersome manual adjustments and potentially damaging components.

Innovation Solution

A clutch-release control device with a biased piston that applies controlled resistance to the clutch-release arm during initial acceleration, featuring a latching mechanism to automatically lock the piston in the retracted position for normal clutch operation after the start.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the clutch is quickly released to achieve a holeshot, then acceleration speed is improved, but the front end lifts and tires slip

Engineering Contradiction:
Improveacceleration speedVSAvoidmotorcycle stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

A piston is introduced as an intermediary mechanical element between the clutch-release arm and the clutch mechanism. The piston extends from a post and physically interfaces with the clutch-release arm to provide controlled resistance during engagement, preventing sudden clutch engagement while allowing the rider to maintain quick acceleration

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device changes the mechanical parameter of clutch-release arm movement by introducing variable resistance through the piston. The piston's position (extended or retracted) and the force it applies modify the engagement characteristics, allowing controlled resistance during initial acceleration while permitting normal operation afterward

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the control lever is gradually released to prevent lifting and slipping, then stability is improved, but the start becomes cumbersome and ineffective

Engineering Contradiction:
Improvemotorcycle stabilityVSAvoidclutch operation ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The system performs self-service through automatic latching and unlatching mechanisms. After the piston provides resistance during initial acceleration, a latching mechanism automatically engages to lock the piston in its retracted position, allowing normal clutch operation without requiring manual intervention from the rider

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If a pneumatic piston is used to apply resistance to the clutch-release arm, then clutch engagement is controlled, but the device cannot return to normal operation

Engineering Contradiction:
Improveclutch engagement controlVSAvoidoperational flexibility
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The device transitions from a static resistance mechanism to a dynamic system with multiple states. The piston can be positioned in two distinct states: extended (providing resistance for controlled clutch engagement) and retracted (allowing normal clutch operation). A latching mechanism enables automatic transition between these states, providing adaptability for different operational phases

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances traction and stability by preventing sudden clutch engagement, allowing for a smooth holeshot start without damaging components and returning to normal operation.

Implementation Method 1

a spring positioned within the post and engaged to the piston to push the piston into engagement with the clutch-release arm when the latch is released

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a hydraulic fluid within the cylinder and a passage through the piston to slow the piston's return to its initial position

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentUS10724584B1Clutch-release control for a motorcycle
Publication Date: 2020.07.28 PAUSINA STANLEY C
  • US10724584B1 patent drawing
  • US10724584B1 patent drawing
  • US10724584B1 patent drawing

AI summary

A clutch-release control for a motorcycle includes a post having an aperture on a first end that telescopically receives a biased piston. The piston includes a cap at a distal end and a flange spaced therefrom. The piston is movable between a retracted position, where the cap is proximal the first end of the post, and an extended position, where the cap engages a clutch-release arm on a motorcycle. To use the device, a rider releases a latch to thrust the cap into engagement with the clutch-release arm. When the rider fully opens the throttle and releases the clutch, the piston applies a predetermined amount of resistance to the arm, preventing the clutch from suddenly engaging the motor.