Motorcycle Frame Steering Head Fastener Joint Layout

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Solution Overview

Problem

Current motorcycle frame designs lack efficient structural integration and stability, particularly in the area around the steering head, which can compromise the frame's ability to securely mount additional components like batteries and transmission systems.

Innovation Solution

A multi-piece motorcycle frame design featuring a steering head member with a steering head portion defining a steering axis, and a plurality of fastener joints positioned rearward of this portion, securely coupling the steering head member to the left and right side frame members, providing additional fastener joints both forward and rearward of the steering head for enhanced stability and component mounting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a multi-piece frame design with multiple fastener joints is used, then structural integrity and stability are improved, but device complexity increases

Engineering Contradiction:
Improveframe stabilityVSAvoidframe complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The frame is divided into multiple separate members (steering head member, left side frame member, right side frame member) that are joined together using fastener joints. This segmentation allows each member to be manufactured independently and assembled into a stable configuration, resolving the contradiction between achieving frame stability and avoiding complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple fastener joints are used to merge the steering head member with the left and right side frame members, creating a unified stable structure. The fastener joints serve as the combining mechanism that integrates separate components while maintaining structural integrity, thus improving stability without requiring a monolithic complex design.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If fastener joints are positioned rearward of the steering head portion, then ease of assembly is improved, but structural strength at the steering head may be compromised

Engineering Contradiction:
Improveease of assemblyVSAvoidsteering head strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The fastener joints are segmented and positioned at specific locations rearward of the steering head portion, allowing assembly operations to be performed more easily while maintaining sufficient structural strength through the distributed joint configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fastener joints are positioned in a different spatial dimension (rearward of the steering head portion) rather than directly at the steering head, changing the assembly dimension to improve ease of assembly while the joint distribution maintains structural strength through spatial redistribution.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If additional fastener joints are added for component mounting, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvecomponent mounting capabilityVSAvoidframe complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The fastener joints serve multiple functions: they connect the frame members together and provide mounting points for additional components like batteries and transmission systems. This multi-functionality improves adaptability without requiring separate dedicated mounting structures, thus avoiding additional complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The fastener joints are designed to merge the functions of structural connection and component mounting into a single integrated system, allowing the same joints to serve both purposes and thereby improving adaptability without proportionally increasing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11117637B2Motorcycle frame
Publication Date: 2021.09.14 LIVEWIRE EV LLC
  • US11117637B2 patent drawing
  • US11117637B2 patent drawing
  • US11117637B2 patent drawing

AI summary

A motorcycle frame including a left side frame member, a right side frame member, and a steering head member positioned along a longitudinal center plane of the frame between the left and right side frame members. The steering head member includes a steering head portion defining a steering axis. A plurality of fastener joints are established between the steering head member, the left side frame member, and the right side frame member, the plurality of fastener joints positioned rearward of the steering head portion. A fastener joint, separate from the plurality of fastener joints, is established rearward of the plurality of fastener joints between the steering head and the left side frame member. A fastener joint, separate from the plurality of fastener joints, is established rearward of the plurality of fastener joints between the steering head and the right side frame member.