Hybrid Motorcycle Power Unit Stacked Below Helmet Compartment

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Solution Overview

Problem

Electric drive motorcycles face challenges in space optimization and cooling due to the placement of battery units and thermal engines, which limits helmet compartment capacity and affects overall vehicle dimensions and autonomy.

Innovation Solution

The power supply unit is positioned below the helmet carrying compartment, with a polyhedral-shaped battery unit and a control unit cooled by exposed fins, and a hybrid system that includes a thermal engine to optimize space and cooling, allowing effective arrangement of components within the shell body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If the battery unit is enlarged to increase vehicle autonomy, then the electric charge capacity is improved, but the available space in the shell body is reduced

Engineering Contradiction:
Improvevehicle autonomyVSAvoidavailable space in shell body
Core Design Contradiction:
Duration of action of moving objectVSVolume of moving object

Solution Approach 1:

The patent transitions from a lateral arrangement of components to a vertical stacked arrangement. The battery unit, helmet compartment, and saddle are arranged in different vertical levels within the shell body, effectively utilizing the vertical dimension to accommodate a larger battery capacity without increasing the lateral footprint of the vehicle.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested configuration where the battery unit is positioned below the helmet carrying compartment, which itself is below the saddle. This nested arrangement allows multiple functional components to occupy overlapping horizontal spaces at different vertical levels, maximizing space utilization in the confined shell body.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If the power supply unit is arranged below the saddle, then the space for helmet compartment is improved, but the cooling effectiveness of power components is worsened

Engineering Contradiction:
Improvehelmet compartment volumeVSAvoidthermal management of power components
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent segments the shell body into distinct vertical zones: the upper zone contains the saddle and helmet compartment, while the lower zone houses the power supply unit with battery and thermal engine. This segmentation allows each component to occupy its optimal spatial position while maintaining adequate thermal separation and cooling pathways for power components.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures adequate space for the helmet compartment, effective cooling of components, and enhanced vehicle autonomy by optimizing the use of available space and improving thermal management.

Implementation Method 1

the control unit is cooled by exposed fins

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

the control unit is cooled by exposed fins

Methodology Applied
Scientific EffectThermal Radiation: Thermal Radiation

Implementation Method 3

a hybrid system that includes a thermal engine

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11479320B2Electric drive motorcycle
Publication Date: 2022.10.25 PIAGGIO & C SPA
  • US11479320B2 patent drawing
  • US11479320B2 patent drawing
  • US11479320B2 patent drawing

AI summary

An electric drive motorcycle (100) allows a suitable configuration of all the components deputed to the electric supply of the motorcycle electric drive, and comprises: a front portion comprising one or more front wheels (103) and a handlebar (104); a rear portion comprising a saddle (101), a shell body (107) arranged below said saddle (101), and a rear wheel (105) arranged below said shell body (107); an intermediate portion (108) extending as a connection between said front portion and said rear portion; an electric drive unit (8) connected to said rear wheel (105); and a hybrid supply unit supplying said electric drive unit (8), comprising at least a battery unit (115) and a combustion engine (116) actuating an electric generator (120) apt to supply said battery unit (115) and/or said electric drive unit (8), wherein said shell body (107) defines a housing space apt to receive at least said battery unit (115) and said combustion engine (116), with the related electric generator (120), placed side by side therebetween.