Motorcycle Radiator Baffle Device Airflow Control

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Solution Overview

Problem

Conventional motorcycle radiators suffer from reduced cooling efficiency due to air passing through gaps above the radiator shroud, which prevents sufficient air from entering the core portion, leading to inadequate heat dissipation.

Innovation Solution

A baffle device with an outer wall portion, upper wall portion, and inner wall portion is designed to extend towards the radiator without gaps, directing airflow into the core portion and preventing mud accumulation, while mudguard members and a mudguard plate inhibit mud from striking the radiator, enhancing cooling efficiency and mechanical strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the upper portion of the radiator shroud is arranged with a space above the radiator, then the structure is simple and easy to manufacture, but air received from the front passes through the space above the radiator without entering the core portion, reducing cooling efficiency

Engineering Contradiction:
Improveease of manufactureVSAvoidcooling efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The baffle device is divided into multiple functional segments: an outer wall portion extending toward the one side end, an inner wall portion extending toward the other side end, and an upper wall portion extending toward the upper end. This segmentation allows each part to control airflow in a specific zone, ensuring comprehensive coverage and preventing air from bypassing the core portion while maintaining manufacturing simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The baffle device acts as an intermediary structure between the incoming air and the radiator core portion. By positioning the outer wall, inner wall, and upper wall to substantially eliminate gaps, it mediates the airflow path, forcing air to enter the core portion rather than passing through the space above or beside the radiator, thus improving cooling efficiency without complicating the overall structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the baffle device extends close to the radiator with no substantial gap, then cooling efficiency is improved by forcing air into the core portion, but the device complexity increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The outer wall portion, inner wall portion, and upper wall portion are merged into a single integrated baffle device structure. This consolidation achieves comprehensive airflow control with one component rather than multiple separate parts, reducing assembly complexity while maintaining the gap-free design that forces air into the core portion for improved cooling efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The baffle device performs multiple functions simultaneously: the outer wall portion blocks air from passing beside the radiator, the inner wall portion prevents air from passing through the center, and the upper wall portion stops air from passing above. This multi-functionality achieves comprehensive airflow control with a single device, improving cooling efficiency without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves radiator cooling efficiency by ensuring more air enters the core portion and prevents mud from reducing performance, particularly beneficial for offroad motorcycles where mud is a concern, while also reducing the number of parts and weight.

Implementation Method 1

a baffle device including an outer wall portion extending toward the one side end of the radiator from the front and an upper wall portion extending toward an upper end of the radiator from the front and arranged in a manner not to have any substantial gap between it and the upper end of the radiator

Methodology Applied
Scientific EffectAirflow direction control:

Implementation Method 2

a radiator including one side end and the other side end, which are spaced from each other in a vehicle width direction, and a core portion disposed between the one side end and the other side end, through which cooling water for cooling of the engine passes

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS7686116B2Vehicle
Publication Date: 2010.03.30 YAMAHA MOTOR CO LTD
  • US7686116B2 patent drawing
  • US7686116B2 patent drawing
  • US7686116B2 patent drawing

AI summary

A vehicle including a radiator with improved cooling efficiency is disclosed. The vehicle, such as a motorcycle, comprises an engine 10, a radiator 13b (13c) for cooling of the engine 10, and a baffle device 14 (15) including an outer wall portion 14a (15a) extending toward an outer side 131 (13n) of the radiator 13b (13c) from the front, and an upper wall portion 14b (15b) extending toward an upper portion 13d (13f) of the radiator 13b (13c) from the front and arranged in a manner not to have any substantial gap between it and the upper portion 13d (13f) of the radiator 13b (13c).