Motorcycle Tire with Segmented Tread Loss Tangent Design

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Solution Overview

Problem

Motorcycle tires with low fuel consumption suffer from poor grip performance, leading to potential slipping during braking and accelerating, especially in cornering and transitions between straight running and cornering.

Innovation Solution

A tire design with a radial structure featuring a center region and shoulder regions, where the center region has a smaller loss tangent for low fuel consumption and the shoulder region has a higher loss tangent for enhanced grip, along with a base layer with a low loss tangent to support both low fuel consumption and improved grip performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a rubber with small loss tangent is used for the tread to reduce energy loss, then fuel consumption is reduced, but grip performance deteriorates

Engineering Contradiction:
Improveenergy lossVSAvoidgrip performance
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The tread is divided into two regions with different loss tangent values: the center region has a small loss tangent (≤0.15) for low energy loss during straight running, while the shoulder region has a large loss tangent (≥0.20) for high grip performance during cornering. This local differentiation resolves the contradiction by optimizing each region for its specific function.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The tread is segmented into a center region and shoulder regions with distinct rubber compositions and loss tangent characteristics. The center region uses rubber with tan δ ≤ 0.15 for fuel efficiency, while the shoulder region uses rubber with tan δ ≥ 0.20 for grip, allowing simultaneous optimization of both fuel consumption and grip performance.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If the center region width is increased to improve straight running fuel consumption, then energy loss is reduced, but cornering grip performance deteriorates

Engineering Contradiction:
Improveenergy lossVSAvoidcornering grip performance
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The center region is designed with a specific width ratio (0.15 ≤ Wc/Wt ≤ 0.40) and differentiated rubber composition (tan δ ≤ 0.15) to optimize straight running fuel consumption, while the shoulder regions maintain sufficient width and high loss tangent rubber (tan δ ≥ 0.20) to ensure cornering grip performance.

Inventive Principle:
Principle #3Local quality

3Reliability

If the shoulder region width is increased to improve cornering grip performance, then grip is enhanced, but fuel consumption increases

Engineering Contradiction:
Improvecornering grip performanceVSAvoidenergy loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The shoulder regions are designed with sufficient width and high loss tangent rubber (tan δ ≥ 0.20) to provide excellent cornering grip performance, while the center region uses low loss tangent rubber (tan δ ≤ 0.15) to minimize energy loss during straight running, achieving both goals through local optimization.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tire achieves low fuel consumption in straight running and high grip performance in cornering and braking, reducing the risk of slipping and enhancing overall riding stability.

Implementation Method 1

A loss tangent tan δb of the base layer is equal to or smaller than 0.15. The loss tangent tan δb of the base layer is equal to or smaller than the loss tangent tan δc of the center region.

Methodology Applied
Scientific EffectLoss tangent: Hysteresis

Implementation Method 2

A loss tangent tan δs of the shoulder region is equal to or greater than 0.20 and is equal to or smaller than 0.35.

Methodology Applied
Scientific EffectLoss tangent: Hysteresis

Implementation Method 3

a carcass having a radial structure

Methodology Applied
Scientific EffectRadial structure:

Data Source

PatentUS9302545B2Tire for motorcycle
Publication Date: 2016.04.05 SUMITOMO RUBBER INDUSTRIES LTD
  • US9302545B2 patent drawing
  • US9302545B2 patent drawing

AI summary

[Problem] It is an object to provide a tire for a motorcycle which realizes a low fuel consumption and is also excellent in a grip performance.[Means for Resolution] A tire (2) includes a tread (4) and a carcass (12) having a radial structure. The tread (4) includes a base layer (21) and a cap layer (22). The cap layer (22) has a center region (23) and a pair of shoulder regions (24) positioned on an outside in an axial direction with respect to the center region (23). A ratio (Wc/Wt) of a width (Wc) of the center region (23) to a width (Wt) of the tread (4) is equal to or higher than 0.15 and is equal to or lower than 0.4. A loss tangent (tan δc) of the center region (23) is smaller than a loss tangent (tan δs) of the shoulder region (24). A loss tangent (tan δb) of the base layer (21) is smaller than the loss tangent (tan δs) of the shoulder region (24). The loss tangent (tan δb) of the base layer (21) is equal to or smaller than 0.15. The loss tangent (tan δb) of the base layer (21) is equal to or smaller than the loss tangent (tan δc) of the center region (23).