Motorized Arm Sensor Cleaner for Autonomous Vehicles

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Solution Overview

Problem

Existing vehicle sensor cleaning systems are inadequate in effectively removing debris from multiple sensors due to limited movement range and potential obstruction of the sensor field of view, which can impede autonomous vehicle functionality.

Innovation Solution

A cleaning assembly with a track and adjustable arm equipped with a nozzle, controlled by motors and actuators, that moves along the vehicle's exterior to position the nozzle precisely near sensor debris and expels fluid for effective removal, while avoiding interference with the sensor's field of view.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed cleaning system is used for vehicle sensors, then the structure is simple, but it cannot effectively clean multiple sensors with different positions and may obstruct sensor field of view

Engineering Contradiction:
Improveability to clean multiple sensorsVSAvoidcleaning system structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The cleaning system employs a motorized arm assembly that can dynamically move along a track and adjust its position to clean multiple sensors at different locations on the vehicle. The arm assembly includes a motor that drives movement along the track, enabling the system to adapt to various sensor positions rather than being fixed in one location

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cleaning system is designed with a universal arm assembly that can service multiple types of sensors (cameras, LIDAR, radar) positioned at different locations on the vehicle. The track system and adjustable arm provide a multi-functional cleaning capability that replaces the need for separate fixed cleaning mechanisms for each sensor

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If a cleaning system operates close to sensors, then cleaning effectiveness is improved, but it may obstruct the sensor field of view

Engineering Contradiction:
Improvedebris removal effectivenessVSAvoidsensor field of view obstruction
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The arm assembly is designed to dynamically adjust its position and orientation to approach sensors for effective cleaning while automatically retracting or repositioning to clear the sensor field of view when cleaning is complete. The motorized control enables precise positioning that balances cleaning effectiveness with maintaining unobstructed sensor views during normal operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The cleaning system separates the cleaning function from the sensor operation function through time-based segmentation. The arm assembly approaches the sensor, performs cleaning, then retreats to a position that does not obstruct the sensor field of view, allowing sensor operations to proceed without interference

Inventive Principle:
Principle #1Segmentation

3Area of stationary object

If a motorized arm system is added to enable movement along the track, then cleaning coverage is improved, but the device complexity increases

Engineering Contradiction:
Improvecleaning coverage areaVSAvoidmotor and track mechanism
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

A motor assembly is integrated into the arm mechanism to enable dynamic movement along a track positioned near the sensors. The motor drives the arm to extend and retract, allowing the cleaning system to reach multiple sensor locations while maintaining a compact overall structure that does not excessively increase device complexity

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables efficient removal of debris from multiple vehicle sensors without obstructing their field of view, thereby improving autonomous vehicle safety and functionality by ensuring a clear path for sensor data collection.

Implementation Method 1

a pump fluidly coupled to the nozzle configured to expel the fluid from the nozzle to remove the debris

Methodology Applied
Scientific EffectHydraulic pressure: Pressure Increase

Data Source

PatentUS11034336B2Systems, apparatus, and methods to remove vehicle sensor debris
Publication Date: 2021.06.15 TOYOTA JIDOSHA KK
  • US11034336B2 patent drawing
  • US11034336B2 patent drawing
  • US11034336B2 patent drawing

AI summary

Systems, apparatus, and methods to remove vehicle sensor debris are disclosed. A disclosed cleaning assembly for a vehicle includes a track coupled to the vehicle. The cleaning assembly also includes an arm adjustably coupled to the track and having a nozzle positioned on the arm. The arm is moveable, via the track, near an exterior surface of the vehicle that is associated with a vehicle sensor. The cleaning assembly also includes a first motor operatively coupled to the arm configured to move the arm along the track relative to debris positioned on the exterior surface. The cleaning assembly also includes a pump fluidly coupled to the nozzle configured to expel the fluid from the nozzle to remove the debris.