Magnetic Random Access Memory Film Alignment via Orthogonal Fields

Solution Overview

Problem

Magnetic Random Access Memory (MRAM) devices face challenges in reducing power consumption and increasing reliability due to increased sensitivity to noise and manufacturing process variations as feature sizes decrease, necessitating more effective fabrication techniques.

Innovation Solution

A method and apparatus for aligning magnetic films during deposition by applying orthogonal magnetic fields to substrates with easy axes, ensuring that deposited magnetic material is aligned with these axes, thereby enhancing the Tunnel Magnetoresistant Ratio (TMR) and reducing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If feature size is reduced to decrease power consumption, then power consumption decreases, but sensitivity to noise and manufacturing process variations increases

Engineering Contradiction:
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the magnetic field application parameters during deposition, using orthogonal magnetic fields to align magnetic moments in the deposited layer. This parameter change in the fabrication process improves the magnetic anisotropy and reduces sensitivity to variations, thereby improving reliability while maintaining small feature sizes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies magnetic fields during the deposition process itself, rather than after deposition. This preliminary action ensures that the magnetic moments are aligned correctly as the material is being deposited, which improves the final magnetic properties and reduces sensitivity to subsequent manufacturing variations

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If magnetic material is deposited without aligned magnetic fields, then deposition process is simpler, but magnetic orientation alignment is poor

Engineering Contradiction:
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent segments the magnetic field application into two orthogonal components during deposition. By applying magnetic fields along two perpendicular directions simultaneously, the method achieves precise control over the magnetic orientation without requiring complex post-deposition processing, thus maintaining ease of manufacture while improving alignment precision

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses orthogonal magnetic fields as an intermediary during deposition to control the magnetic orientation. These magnetic fields act as a mediator that guides the alignment of magnetic moments during the deposition process itself, achieving precise magnetic orientation without complicating the overall manufacturing process

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in MRAM devices with lower power consumption and higher MTJ density, as the aligned magnetic material improves the transition between states, allowing for more definitive data storage with reduced current requirements.

Implementation Method 1

applying a first magnetic field during a deposition of a first magnetic material onto a substrate and applying a second magnetic field along a second direction in the region concurrently during the deposition onto the substrate

Methodology Applied
Scientific EffectMagnetic field alignment: Magnetic Field

Data Source

PatentUS7817463B2System and method to fabricate magnetic random access memory
Publication Date: 2010.10.19
  • US7817463B2 patent drawing
  • US7817463B2 patent drawing
  • US7817463B2 patent drawing

AI summary

A system and method to fabricate magnetic random access memory is disclosed. In a particular embodiment, a method of aligning a magnetic film during deposition is disclosed. The method includes applying a first magnetic field along a first direction in a region in which a substrate resides during a deposition of a first magnetic material onto the substrate. The method further includes applying a second magnetic field along a second direction in the region during the deposition of the first magnetic material onto the substrate.