MRAM MTJ Contact Structure for Scalable Memory Integration

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Solution Overview

Problem

Current magnetic random access memory (MRAM) devices face limitations in scalability and integration due to the complexity of manufacturing processes and material compatibility, which affects the reliability and performance of magnetic tunnel junction (MTJ) cells.

Innovation Solution

The development of a semiconductor device with an MRAM cell structure that incorporates a magnetic tunnel junction (MTJ) formed by specific layers such as pinned magnetic layers, tunneling barrier layers, and free magnetic layers, using materials like magnesium oxide and ruthenium, and employing advanced deposition methods like physical vapor deposition and molecular beam epitaxy to optimize the MTJ stack's properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If advanced deposition methods like physical vapor deposition and molecular beam epitaxy are used to form MTJ stacks, then the reliability and performance of MTJ cells are improved, but the manufacturing process complexity increases

Engineering Contradiction:
ImproveMTJ cell reliabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple deposition techniques (physical vapor deposition and molecular beam epitaxy) into a unified manufacturing process flow for forming the MTJ stack. This integration allows the process to achieve high reliability through precise layer formation while managing overall process complexity by establishing a standardized sequence of operations that can be implemented in existing semiconductor fabrication facilities.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If specific materials like magnesium oxide and ruthenium are used in MTJ layers, then the performance and scalability of MRAM devices are enhanced, but material compatibility challenges arise

Engineering Contradiction:
ImproveMRAM scalabilityVSAvoidmaterial compatibility
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent employs composite material structures in the MTJ stack, specifically using magnesium oxide as a tunnel barrier layer and ruthenium in magnetic layer configurations. These composite material choices enable improved spin polarization and tunneling magnetoresistance ratios, which directly enhance MRAM scalability. The manufacturing challenges are addressed by optimizing deposition parameters and sequence to ensure compatibility between different materials in the stack.

Inventive Principle:
Principle #40Composite materials

3Speed

If the MTJ stack is optimized for faster access times and lower power consumption, then the performance of MRAM devices is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveaccess timeVSAvoidMTJ stack precision
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent optimizes the MTJ stack by carefully controlling layer thicknesses, material compositions, and deposition conditions to achieve faster access times and lower power consumption. Specific parameter adjustments in the deposition process, such as controlling the thickness of the magnesium oxide tunnel barrier and the composition ratios in magnetic layers, enable improved switching speed and reduced operational power while maintaining manufacturability through established precision control methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the scalability and integration of MRAM devices by improving the reliability and performance of MTJ cells, enabling faster access times and lower power consumption while minimizing degradation over time.

Implementation Method 1

operates by tunneling of electrons between the two ferromagnetic layers through the insulating barrier

Methodology Applied
Scientific Effect量子隧穿效应:

Implementation Method 2

employing advanced deposition methods like physical vapor deposition

Methodology Applied
Scientific Effect物理气相沉积: Physical Vapour Deposition

Implementation Method 3

molecular beam epitaxy to optimize the MTJ stack's properties

Methodology Applied
Scientific Effect分子束外延: Epitaxy

Data Source

PatentUS12178051B2Magnetic random access memory and manufacturing method thereof
Publication Date: 2024.12.24 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12178051B2 patent drawing
  • US12178051B2 patent drawing
  • US12178051B2 patent drawing

AI summary

In a method of manufacturing a semiconductor device, a magnetic random access memory (MRAM) cell structure is formed. The MRAM cell structure includes a bottom electrode, a magnetic tunnel junction (MTJ) stack and a top electrode. A first insulating cover layer is formed over the MRAM cell structure. A second insulating cover layer is formed over the first insulating cover layer. An interlayer dielectric (ILD) layer is formed. A contact opening in the ILD layer is formed, thereby exposing the second insulating cover layer. A part of the second insulating cover layer and a part of the first insulating cover layer are removed, thereby exposing the top electrode. A conductive layer is formed in the opening contacting the top electrode.