MTJ Passivation and ULK Dielectric Layout for Compact MRAM

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Solution Overview

Problem

Current magnetoresistive random access memory (MRAM) devices face challenges such as high chip area, high cost, high power consumption, and sensitivity to temperature variations, limiting their performance and efficiency.

Innovation Solution

The method involves forming first and second magnetic tunneling junctions (MTJs) on a substrate, followed by an atomic layer deposition or high-density plasma process to create a passivation layer, and then forming an ultra-low k dielectric layer to improve the device's structure and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional magnetic field sensor technologies (AMR sensors, GMR sensors, MTJ sensors) are used, then magnetic field sensing function is achieved, but chip area is large and cost is high

Engineering Contradiction:
Improvemagnetic field sensing functionVSAvoidchip area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent changes the structural parameters of the magnetic tunneling junction by introducing a specific spacer layer configuration and adjusting the relative positions of the pinned layer and free layer, enabling the device to achieve both sensing function and compact size

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes vertical stacking of multiple layers (pinned layer, spacer layer, free layer, capping layer) to achieve magnetic field sensing functionality in a compact footprint, transitioning from planar to three-dimensional arrangement

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If conventional magnetic field sensor technologies are used, then magnetic field sensing function is achieved, but power consumption is high

Engineering Contradiction:
Improvemagnetic field sensing functionVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the magnetic anisotropy parameters and layer thicknesses to reduce the switching field and operational current, thereby lowering power consumption while maintaining sensing functionality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs dynamic magnetic switching mechanisms where the magnetization states are reversibly changed through applied fields or currents, enabling low-power operation compared to static conventional sensors

Inventive Principle:
Principle #15Dynamics

3Reliability

If conventional magnetic field sensor technologies are used, then magnetic field sensing function is achieved, but sensitivity is limited and temperature stability is poor

Engineering Contradiction:
Improvemagnetic field sensing functionVSAvoidsensitivity and temperature stability
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent uses composite magnetic layer structures combining different ferromagnetic materials with specific magnetic anisotropy properties, achieving enhanced sensitivity and temperature compensation through material composition optimization

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces a spacer layer with specific magnetic properties between the pinned and free layers, creating local magnetic field distribution that enhances sensitivity and provides temperature stability through differential response

Inventive Principle:
Principle #3Local quality

4Reliability

If passivation layer is formed using conventional deposition methods, then protection is provided, but manufacturing precision and device performance are compromised

Engineering Contradiction:
Improveprotection functionVSAvoiddevice performance
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent replaces conventional physical vapor deposition or chemical vapor deposition methods with atomic layer deposition, a more precise deposition technique that provides better control over film thickness and composition, thereby improving manufacturing precision and device performance

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces chip area, lowers costs, and enhances sensitivity and temperature stability, resulting in a more efficient and reliable MRAM device.

Implementation Method 1

Magnetoresistance (MR) effect has been known as a kind of effect caused by altering the resistance of a material through variation of outside magnetic field

Methodology Applied
Scientific EffectMagnetoresistance effect: Magnetoresistance

Implementation Method 2

performing an atomic layer deposition (ALD) process or a high-density plasma (HDP) process to form a passivation layer

Methodology Applied
Scientific EffectAtomic layer deposition: Deposition (physical)

Implementation Method 3

performing an atomic layer deposition (ALD) process or a high-density plasma (HDP) process to form a passivation layer

Methodology Applied
Scientific EffectPlasma: Plasma

Data Source

PatentUS11778922B2Semiconductor device and method for fabricating the same
Publication Date: 2023.10.03 UNITED MICROELECTRONICS CORP
  • US11778922B2 patent drawing
  • US11778922B2 patent drawing
  • US11778922B2 patent drawing

AI summary

A method for fabricating semiconductor device includes first forming a first magnetic tunneling junction (MTJ) and a second MTJ on a substrate, performing an atomic layer deposition (ALD) process or a high-density plasma (HDP) process to form a passivation layer on the first MTJ and the second MTJ, performing an etching process to remove the passivation layer adjacent to the first MTJ and the second MTJ, and then forming an ultra low-k (ULK) dielectric layer on the passivation layer.