μ-LED Doping Structure for Directional Light and Lower Recombination Loss

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Solution Overview

Problem

Current μ-LED technologies face challenges in achieving high directionality and reducing non-radiative recombination, leading to inefficiencies in light emission and short lifespan, especially in small form factor applications like augmented reality and automotive displays.

Innovation Solution

The use of slotted antenna structures and quantum well intermixing techniques to enhance radiative recombination and reduce non-radiative recombination, combined with specific doping and annealing processes to improve the efficiency and longevity of μ-LEDs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional μ-LED structures are used, then device simplicity is maintained, but light emission efficiency is low due to high non-radiative recombination

Engineering Contradiction:
Improvenon-radiative recombination lossVSAvoiddevice structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The active region is segmented into a central region and a surrounding annular region with different doping types. The central region has first doping type while the annular region has second doping type opposite to the first. This segmentation creates separate zones for radiative recombination (central) and non-radiative recombination suppression (annular), thereby reducing overall non-radiative losses without requiring complete structural redesign

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different doping configurations are applied to different spatial zones within the active region. The central region uses one doping type optimized for light emission, while the surrounding annular region uses the opposite doping type to suppress non-radiative recombination. This local differentiation allows each zone to perform its specific function optimally, improving overall light emission efficiency

Inventive Principle:
Principle #3Local quality

2Duration of action of moving object

If μ-LED size is reduced for small form factor applications, then application suitability is improved, but lifespan is reduced due to efficiency droop under high current densities

Engineering Contradiction:
Improveμ-LED lifespanVSAvoidμ-LED size
Core Design Contradiction:
Duration of action of moving objectVSLength of moving object

Solution Approach 1:

The active region is divided into central and annular segments with different doping characteristics. This segmentation allows the small μ-LED structure to maintain efficient performance by directing current and recombination processes into optimized zones, reducing efficiency droop and extending lifespan despite the reduced overall device size

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The doping parameters are changed spatially within the active region, with different doping types and concentrations applied to the central and annular regions. This parameter differentiation enables the small μ-LED to achieve better current distribution and reduced efficiency droop, thereby extending operational lifespan

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If conventional doping structures are used, then manufacturing simplicity is maintained, but light emission directionality is insufficient

Engineering Contradiction:
Improvelight emission directionalityVSAvoiddoping structure complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The doping structure is segmented into distinct central and annular regions with opposite doping types. This segmentation creates built-in electric field patterns that enhance light emission directionality, while the concentric geometry remains compatible with standard semiconductor manufacturing processes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The doping structure introduces asymmetry between the central and annular regions, creating an optimized electric field distribution that enhances light emission directionality. The asymmetric doping configuration guides carrier recombination toward the central region, improving directional light output

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in improved light emission efficiency, extended lifespan, and enhanced performance under high current densities, addressing the limitations of existing μ-LED technologies in small form factor applications.

Implementation Method 1

enhance radiative recombination and reduce non-radiative recombination

Methodology Applied
Scientific EffectRadiative recombination: Electroluminescence

Implementation Method 2

enhance radiative recombination and reduce non-radiative recombination

Methodology Applied
Scientific EffectNon-radiative recombination: Electroluminescence

Implementation Method 3

quantum well intermixing techniques to enhance radiative recombination

Methodology Applied
Scientific EffectQuantum well intermixing:

Implementation Method 4

combined with specific doping and annealing processes to improve the efficiency and longevity

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS12176469B2μ-LED, μ-LED device, display and method for the same
Publication Date: 2024.12.24 OSRAM OPTO SEMICON GMBH & CO OHG
  • US12176469B2 patent drawing
  • US12176469B2 patent drawing
  • US12176469B2 patent drawing

AI summary

The invention relates to various aspects of a μ-LED or a μ-LED array for augmented reality or lighting applications, in particular in the automotive field. The μ-LED is characterized by particularly small dimensions in the range of a few μm.