Multi-Bearing-Point Independent Suspension for Load Distribution

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Solution Overview

Problem

The double wishbone independent suspension system has limitations due to its compact design, numerous structural parts, and limited bearing points, which restricts adaptability and innovation, particularly in terms of space utilization and load distribution, leading to suboptimal vehicle performance and comfort.

Innovation Solution

An output type multi-bearing-point independent suspension system is developed, utilizing the principles of moments, torsion bars, and levers to distribute force across multiple points, expanding the available space and allowing for adjustable elastic elements, thereby transforming the single-point load bearing arrangement into a multi-point decomposition, enhancing vehicle stability and comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a double wishbone independent suspension is used with a compact design, then the surrounding space is reduced, but the bearing point space becomes limited and structural complexity increases

Engineering Contradiction:
Improvesurrounding spaceVSAvoidstructural parts
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The suspension system divides the single bearing point into multiple bearing points (first bearing point, second bearing point, third bearing point). The elastic element is segmented to connect at different locations, distributing the load across multiple points rather than concentrating it at one location, thereby reducing structural complexity while maintaining compact space.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-point bearing arrangement to a multi-point bearing arrangement by adding spatial distribution in multiple dimensions. The first, second, and third bearing points are positioned at different locations and orientations, creating a three-dimensional load distribution network that optimizes space utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If a single-point load bearing arrangement is used, then the structure is simple, but the load distribution is suboptimal and vehicle comfort deteriorates

Engineering Contradiction:
Improvebearing arrangementVSAvoidvehicle comfort
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The load bearing function is segmented across multiple bearing points instead of relying on a single point. The first elastic element connects the first fork arm to the first and second bearing points, while the second elastic element connects the second fork arm to the second and third bearing points, distributing mechanical loads across multiple locations to improve vehicle comfort and reliability.

Inventive Principle:
Principle #1Segmentation

3Reliability

If multiple elastic elements are introduced to distribute force, then load distribution improves, but the number of structural parts increases

Engineering Contradiction:
Improveload distributionVSAvoidnumber of parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges the functions of multiple elastic elements and bearing points into an integrated suspension system. The first and second elastic elements work together with the fork arms and bearing points to create a unified load distribution mechanism, achieving improved reliability without proportionally increasing the number of discrete parts.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively utilizes existing space, reduces impact on the vehicle, increases average driving speed, optimizes space, and improves riding comfort by distributing load across multiple points, making it suitable for axleless vehicle frames and facilitating the development of lightweight, intelligent vehicles.

Implementation Method 1

a first elastic element connected to a first fork arm and configured to connect to a vehicle frame at a first bearing point and a second bearing point, and a second elastic element connected to a second fork arm and configured to connect to the vehicle frame at the second bearing point and a third bearing point

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

By utilizing the lever principle, the torsion bar principle and the principle of moments, double fork arm shaft hanging point motion can absorb bearing elastic force by means of changing directions of force and the arms of force

Methodology Applied
Scientific EffectTorsion: Torsion Spring

Data Source

PatentEP3248818B1Independent suspension with multiple supporting points
Publication Date: 2021.05.12 SHANGHAI LUNLIANG MECHANICAL & ELECTRICAL SCI TECH CO LTD
  • EP3248818B1 patent drawingFigure 1
  • EP3248818B1 patent drawingFigure 2
  • EP3248818B1 patent drawingFigure 3~4

AI summary

The invention discloses an output type multi-bearing-point independent suspension, which comprises an upper fork arm, a lower fork arm, elastic elements, a shock absorber and fork arm positioning pivots; the upper fork arm and the lower fork arm are A-shaped structural parts, the front ends of the upper fork arm and the lower fork arm are respectively connected with the upper suspension point and lower suspension point of a wheel through main pins, and the rear ends of the upper fork arm and the lower fork arm are connected with a vehicle frame through the elastic elements, the shock absorber is mounted on top of the front end of the upper fork arm. According to the present application, appropriate bearing pivot points and transmission parts of the vehicle frame are constructed on peripheries of the upper fork arm and the lower fork arm. By utilizing the lever principle, the torsion bar principle and the principle of moments, the double fork arm shaft hanging point motion can absorb bearing elastic forces by means of changing directions of force and the arms of force, so as to form multiple points supporting a plurality of elastic elements, such that the force applied on the wheel is distributed by multiple points, and average running speed is thereby increased. Increase in the number of the elastic elements and appropriate arrangement of the elastic elements can reduce the height of a vehicle, optimize space utilization and improve the stability and running smoothness of the vehicle.