Multi-Electrospray Ion Source for Mass Spectrometry

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Solution Overview

Problem

Conventional electrospray ionization sources for mass spectrometry face interference issues due to the proximity of multiple electrospray emitters, leading to reduced electrospray current and ion signal magnitude, as well as challenges in centering ion streams within the mass spectrometer, which are typically narrow.

Innovation Solution

A multi-electrospray ion source system is designed with a plurality of electrospray emitters arranged such that each emitter's emission tip is at a non-zero angle relative to the central longitudinal axis of a mixing chamber, and spaced at least 3 mm apart to minimize interference, with a mixing chamber and inlets configured to receive and combine charged particles from each emitter, and a heater to aid in desolvation, allowing for efficient ion transfer to a mass spectrometer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple electrospray emitters are placed in proximity to increase ion production, then the quantity of ions is improved, but interference between emitters reduces electrospray current and ion signal magnitude

Engineering Contradiction:
Improveion productionVSAvoidelectrospray current
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The ion source is divided into multiple independent electrospray emitters, each operating separately with sufficient spacing (at least 3 mm apart) to minimize interference while collectively increasing ion production. The mixing chamber segments the ion streams from individual emitters before combining them.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Emitters are arranged in a three-dimensional configuration rather than a simple linear array, with non-zero angles relative to the central longitudinal axis of the mixing chamber. This spatial arrangement optimizes ion collection efficiency while maintaining adequate separation distances.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If multiple electrospray emitters are used to increase ion signal, then the quantity of ions is improved, but centering ion streams in the narrow mass spectrometer inlet becomes more difficult

Engineering Contradiction:
Improveion signal magnitudeVSAvoidstream alignment
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

Multiple ion streams from separate emitters are merged within a single mixing chamber that funnels all streams toward a common central outlet. This consolidation simplifies alignment by providing a single exit path to the mass spectrometer inlet rather than requiring precise alignment of multiple separate beams.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mixing chamber is designed with an asymmetric geometry where individual emitter inlets are positioned at non-zero angles relative to the central longitudinal axis. This asymmetric arrangement naturally guides divergent ion streams toward the central outlet, facilitating automatic centering without complex alignment mechanisms.

Inventive Principle:
Principle #4Asymmetry

3Reliability

If emitter spacing is increased to reduce interference, then electrospray current is improved, but the device complexity and size increase

Engineering Contradiction:
Improveelectrospray currentVSAvoidemitter arrangement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mixing chamber serves multiple functions simultaneously: it separates ion streams from individual emitters, combines them into a single unified beam, provides thermal desolvation through heating, and guides the combined stream to the mass spectrometer inlet. This multi-functionality reduces the need for additional components despite the multi-emitter configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the efficiency of ion inletting into mass spectrometers by reducing interference and improving ion signal magnitude, enabling better detection and quantification of analytes, even at low concentrations, by effectively managing the electrospray current and stream alignment.

Implementation Method 1

The optionally heated drying gas causes the solvent in the droplets to evaporate

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a heater in thermal contact with at least a portion of the mixing chamber

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

The electric field induced between the electrode and the conducting liquid initially causes a Taylor cone to form at the tip of the tube where the field becomes concentrated

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 4

The conventional electrospray process involves breaking the meniscus of a charged liquid formed at the end of the capillary tube into fine droplets using an electric field. The electric field induced between the electrode and the conducting liquid initially causes a Taylor cone to form at the tip of the tube where the field becomes concentrated. Fluctuations cause the cone tip to break up into fine droplets which are sprayed, under the influence of the electric field, into an ionization compartment

Methodology Applied
Scientific EffectElectrospray: Electrohydrodynamics

Implementation Method 5

a heater in thermal contact with at least a portion of the mixing chamber

Methodology Applied
Scientific EffectThermal energy: Heating

Data Source

PatentUS11222778B2Multi-electrospray ion source for a mass spectrometer
Publication Date: 2022.01.11 THERMO FINNIGAN LLC
  • US11222778B2 patent drawing
  • US11222778B2 patent drawing
  • US11222778B2 patent drawing

AI summary

An electrospray ion source for a mass spectrometer comprises: (i) a plurality of N electrospray emitters within an ionization compartment, wherein N≥2; (ii) a mixing chamber; (iii) a plurality of N inlets, each inlet comprising a conduit configured to receive charged particles from a respective one of the electrospray emitters and to emit the charged particles into the mixing chamber; (iv) an outlet port either facing or within an intermediate-vacuum compartment; and (v) a heater in thermal contact with at least a portion of the mixing chamber.