Multi-Energy Radiation Inspection for Cargo Material Identification

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Solution Overview

Problem

Existing cargo inspection systems using single-energy radiations cannot accurately identify materials in large or medium-sized objects, such as containers, due to limitations in energy levels and detection errors, leading to inaccurate results, especially when objects are intermixed or have small mass thickness.

Innovation Solution

A method utilizing multi-energy radiations with at least three different energy levels to interact with objects, followed by curve fitting and analysis to determine material attributes, employing a calibration function and weighting factors for accurate material identification and imaging, with a multi-layered detector module and energy spectrum modulator to optimize energy levels for discrimination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If single-energy radiations are used for inspection, then the system structure is simple, but material identification accuracy is poor

Engineering Contradiction:
Improvesystem structureVSAvoidmaterial identification accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the energy parameter of radiations from single-energy to multi-energy (at least three different energy levels). By using radiations with different energy levels, the system can obtain multiple sets of detection values that reflect different material interaction characteristics, thereby enabling accurate material identification while maintaining system simplicity through a single detector array.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the radiation energy spectrum into multiple discrete energy levels (at least three). Each energy level provides independent detection data, and by combining these segmented energy measurements, the system achieves comprehensive material characterization without requiring complex multi-detector systems.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If two high-energy X-ray beams with different energy levels are used, then material identification capability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvematerial identification capabilityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple radiation energy measurements into a single inspection system. Instead of using two separate X-ray machines with different energy levels, the system uses at least three different energy levels from a single radiation source, combining their effects through multi-energy detection to achieve material identification with reduced device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent makes a single detector array universal by enabling it to detect radiations at multiple energy levels (at least three). This multi-functional approach allows one detector system to perform what would traditionally require multiple specialized detectors, thereby reducing overall device complexity while maintaining material identification capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If filtered X-ray beams are used to obtain different energy levels, then device complexity is reduced, but energy spectrum difference is limited

Engineering Contradiction:
Improvedevice complexityVSAvoidenergy spectrum difference
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent changes the approach to energy spectrum generation by using at least three distinct energy levels that provide sufficient spectral differentiation. This parameter change ensures that the energy spectrum difference is adequate for accurate material identification across various material types, including both low-Z and high-Z materials, while still using a single accelerator system.

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If direct interpolation and lookup tables are used for material identification, then processing is simple, but detection accuracy is poor for intermixed objects

Engineering Contradiction:
Improveprocessing complexityVSAvoiddetection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the detection approach by using at least three different energy levels to obtain multiple sets of detection values. This parameter change provides sufficient data dimensions to distinguish between intermixed materials and account for variations in mass thickness, enabling accurate material identification without relying on simple interpolation or lookup tables.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS7580505B2Method for inspecting object using multi-energy radiations and apparatus thereof
Publication Date: 2009.08.25 NUCTECH CO LTD
  • US7580505B2 patent drawing
  • US7580505B2 patent drawing
  • US7580505B2 patent drawing

AI summary

The present invention discloses a method for inspecting an object using multi-energy radiations and an apparatus thereof. The method comprises the steps of: causing multi-energy radiations to interact with an object under inspection; detecting and recording detection values after an interaction between the multi-energy radiations and the object under inspection; substituting a portion of the detection values into a predetermined calibration function to obtain information comprising primary material attribute; and determining further material attributes of the object by applying a set of functions suitable for a energy band corresponding to the information. The present invention is applicable to the large container cargo inspection without opening containers at customs, ports and airports.