Multi-Gate IC Structure for Short-Channel Leakage Control

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Solution Overview

Problem

As integrated circuits are downscaled, they experience a reliability decrease due to the short channel effect, which is not effectively addressed by existing technologies, prompting the need for improved multi-gate structure transistors.

Innovation Solution

The proposed integrated circuit design includes a substrate with a fin active region, semiconductor patterns, a gate electrode with a main gate part and sub gate parts, a spacer structure, and a source/drain region, where the uppermost semiconductor pattern has a specific width profile and the main gate part has a sloped sidewall, enhancing the spacing between the source/drain region and the gate electrode to reduce leakage current and prevent process defects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If integrated circuits are downscaled to increase integration density, then productivity and integration level are improved, but reliability deteriorates due to short channel effect

Engineering Contradiction:
Improveintegration densityVSAvoidshort channel effect
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent transitions from planar 2D channel structures to three-dimensional multi-gate structures (FinFET, nanosheet, nanowire). By adding vertical dimension and creating multiple gates that wrap around the channel, the design achieves better electrostatic control without further reducing horizontal feature sizes, thus maintaining reliability while continuing downsaling for higher integration density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The multi-gate structure implements nested configuration where inner gates are positioned within or around the channel region, with outer gates surrounding them. This nested arrangement maximizes the gate-controlled surface area of the channel, providing superior electrostatic control that counteracts short channel effects even as device dimensions are reduced for higher integration.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If multi-gate structure transistors are implemented to reduce short channel effect, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveshort channel effect controlVSAvoidmulti-gate structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate structure is segmented into multiple independent gates (inner gate and outer gate) that can be separately formed and controlled. This segmentation allows each gate to independently control different portions of the channel, providing flexible electrostatic control while enabling modular manufacturing processes that can be integrated into existing fabrication workflows.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multi-gate structure serves multiple functions: the inner gate provides primary channel control while the outer gate enhances electrostatic control and can independently modulate device characteristics. This multi-functionality allows a single device structure to address short channel effects while providing additional control knobs for optimizing performance, reducing leakage, and enabling novel device modes without requiring entirely different transistor architectures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If spacing between source/drain region and gate electrode is increased to reduce leakage current, then reliability is improved, but area occupied by device increases

Engineering Contradiction:
Improveleakage currentVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

Instead of increasing horizontal spacing between source/drain and gate, the patent utilizes vertical spacing and three-dimensional gate wrapping. The multi-gate structure extends vertically around the channel, providing leakage control in the vertical dimension while maintaining compact horizontal footprints. This allows sufficient separation between charged regions without expanding the planar device area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The spacer structure acts as an intermediary element positioned between the source/drain region and the gate electrode. This spacer provides physical separation and electrical isolation, reducing direct leakage paths while occupying minimal space. The spacer enables controlled distance maintenance without requiring large area expansions, effectively mediating the interaction between conductive regions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11894463B2Integrated circuits and methods of manufacturing the same
Publication Date: 2024.02.06 SAMSUNG ELECTRONICS CO LTD
  • US11894463B2 patent drawing
  • US11894463B2 patent drawing
  • US11894463B2 patent drawing

AI summary

An integrated circuit includes a fin active region protruding from a substrate, a plurality of semiconductor patterns on an upper surface of the fin active region, a gate electrode that surrounds the plurality of semiconductor patterns and includes a main gate part on an uppermost one of the plurality of semiconductor patterns and sub gate parts between the plurality of semiconductor patterns, a spacer structure on a sidewall of the main gate part, and a source/drain region at a side of the gate electrode. The source/drain region is connected to the plurality of semiconductor patterns and contacts a bottom surface of the spacer structure. A top portion of the uppermost semiconductor pattern has a first width. A bottom portion of the uppermost semiconductor pattern has a second width smaller than the first width.