Multi-inlet Vacuum Pump Rotor Disk Flow Channels

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Solution Overview

Problem

Multi-inlet vacuum pumps face challenges in achieving improved partial pressure and increased pumping speed at intermediate inlets due to the direct combination of fluid streams, which can affect the partial pressure ratio and efficiency.

Innovation Solution

The design separates the combination of fluid streams outside the intermediate inlet, allowing them to mix within the further pumping device, particularly between rotor disks of the second pumping device, with larger rotor disks and strategically placed through-openings and flow channels to direct the first fluid stream through the second device without mixing at the intermediate inlet, ensuring optimal partial pressure management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If fluid streams are combined directly at the intermediate inlet, then the structure is simple, but the partial pressure ratio is affected and pumping efficiency decreases

Engineering Contradiction:
Improvestructure simplicityVSAvoidpumping efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent segments the fluid stream combination process by separating where the first and second fluid streams mix. Instead of combining them directly at the intermediate inlet, the first fluid stream is conveyed through a passage in the rotor disk of the second pumping device to a mixing area between rotor disks, while the second fluid stream enters separately at the intermediate inlet. This segmentation allows each stream to be handled independently until the optimal mixing point, preserving partial pressure ratios and improving pumping efficiency.

Inventive Principle:
Principle #1Segmentation

2Productivity

If rotor disk diameter is increased to improve pumping speed at intermediate inlet, then pumping speed increases, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvepumping speedVSAvoidmanufacturing difficulty
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent implements a nested structure where the passage for conveying the first fluid stream is integrated within the rotor disk of the second pumping device. The passage is formed as a through-opening in the rotor disk, allowing the first fluid stream to be conveyed through the rotating component itself. This nesting approach allows the system to achieve high pumping speeds without requiring excessively large rotor disk diameters, as the internal passage structure efficiently directs the fluid flow.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If fluid streams are mixed outside the intermediate inlet, then partial pressure ratio is maintained, but the device complexity increases

Engineering Contradiction:
Improvepartial pressure ratioVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rotor disk of the second pumping device serves multiple functions: it acts as a rotating component for pumping the second fluid stream, provides a passage for conveying the first fluid stream, and creates a mixing area between rotor disks where the two streams combine. This multi-functionality allows the system to maintain partial pressure ratios by separating the mixing location from the intermediate inlet while avoiding additional dedicated components, thus managing device complexity effectively.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances pumping speed and maintains favorable partial pressures at intermediate inlets by preventing direct mixing of fluid streams at the intermediate inlet, allowing for better gas mixture handling and increased efficiency.

Implementation Method 1

The first pumping device has a first rotor element with a plurality of rotor disks arranged one behind the other in the conveying direction. This has a further rotor element with a plurality of rotor disks also arranged one behind the other in the conveying directions.

Methodology Applied
Scientific EffectMechanical rotation:

Implementation Method 2

at least the first rotor disk of the further pump device has a through opening in the conveying direction, that is to say preferably in the axial direction of the rotor shaft. The first fluid stream flows at least partially, preferably completely, through the passage opening into the additional, for example, second pump device.

Methodology Applied
Scientific EffectFluid flow through openings:

Data Source

PatentEP2401505B1Multi-inlet vacuum pump
Publication Date: 2018.09.26 LEYBOLD AG
  • EP2401505B1 patent drawingFigure 1~2
  • EP2401505B1 patent drawingFigure 3~4
  • EP2401505B1 patent drawingFigure 5

AI summary

The invention relates to a multi-inlet vacuum pump having a first pump device (10) provided with a first rotor element (18) comprising several first rotor disks (20) which are arranged successively in the conveying direction (36), and a second pump device (12) provided with a second rotor element (26) comprising several second rotor disks (28) which are arranged successively in the conveying direction (36). The diameter of the second rotor disks (28) is at least partially greater than the diameter of the first rotor disks (20). The claimed multi-inlet vacuum pump also comprises a main inlet (32) through which a first fluid flow (34) is suctioned by the first pump device (10) and is conveyed in the direction of the second pump device ( 12). Furthermore, said pump comprises an intermediate inlet (38) through which a second fluid flow (40) is suctioned by the second pump device (12) and is conveyed in the direction of a pump outlet. Both fluid flows (34, 40) are joined inside the second pump device (12), in particular between two adjacent rotor disks (28) of the second pump device (12).