Multi-Layer Contact Configuration for Optoelectronic Devices

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Solution Overview

Problem

Semiconductor emitting devices, such as LEDs and laser diodes, face issues with light trapping due to abrupt changes in optical properties at interfaces, leading to significant light absorption and reduced light extraction efficiency.

Innovation Solution

An optoelectronic device with a multi-layer contact configuration, featuring a mesa and interconnected fingers, where a reflective metallic contact layer is used over a portion of the n-type contact region to form an ohmic contact with the semiconductor layer, reducing light absorption and enhancing light extraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional single-layer metallic contact is used, then electrical conductivity is achieved, but light absorption increases and light extraction efficiency decreases

Engineering Contradiction:
Improvelight absorptionVSAvoidcontact structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The contact structure is divided into multiple functional layers: a first metallic contact layer providing ohmic contact and electrical conductivity, and a second metallic contact layer providing reflectivity. This segmentation allows each layer to perform its specialized function, reducing overall light absorption while maintaining electrical performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The contact structure uses a composite of different metallic materials with complementary properties. The first layer uses a metal with good ohmic contact properties, while the second layer uses a highly reflective metal. This composite structure combines the advantages of both materials to reduce light absorption and improve light extraction efficiency.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If light travels from high refractive index semiconductor to low refractive index medium, then light extraction is possible, but total internal reflection traps a large fraction of light

Engineering Contradiction:
Improvelight trappingVSAvoidlight extraction efficiency
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent converts the harmful effect of total internal reflection into a beneficial one by using the reflective metallic contact layer to reflect trapped light back into the semiconductor layer. This reflected light can then be extracted through other pathways, transforming the light-trapping problem into a light-redirection solution that improves overall extraction efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Loss of energy

If interface roughness is increased to alleviate light trapping, then some light can escape without total internal reflection, but Fresnel losses still reflect a significant fraction of transmitted light

Engineering Contradiction:
ImproveFresnel lossesVSAvoidinterface quality
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The reflective metallic contact layer acts as an intermediary that captures light which would otherwise be lost to Fresnel reflections. By positioning this reflective layer at the contact region, it intercepts and redirects light that encounters the semiconductor-metal interface, reducing the impact of Fresnel losses without requiring changes to the interface quality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration improves light emission efficiency by minimizing light trapping and absorption, allowing a larger fraction of emitted light to be transmitted and reducing Fresnel losses.

Implementation Method 1

a first n-type metallic contact layer located over at least a portion of the n-type contact region in proximity of the mesa boundary, wherein the first n-type metallic contact layer forms an ohmic contact with the n-type semiconductor layer

Methodology Applied
Scientific EffectOhmic contact: Conduction (electrical)

Implementation Method 2

a second metallic contact layer located over a second portion of the n-type contact region, wherein the second metallic contact layer is formed of a reflective metallic material

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10854785B2Contact configuration for optoelectronic device
Publication Date: 2020.12.01 SENSOR ELECTRONIC TECHNOLOGY INC
  • US10854785B2 patent drawing
  • US10854785B2 patent drawing
  • US10854785B2 patent drawing

AI summary

An optoelectronic device with a multi-layer contact is described. The optoelectronic device can include an n-type semiconductor layer having a surface. A mesa can be located over a first portion of the surface of the n-type semiconductor layer and have a mesa boundary. An n-type contact region can be located over a second portion of the surface of the n-type semiconductor contact layer entirely distinct from the first portion, and be at least partially defined by the mesa boundary. A first n-type metallic contact layer can be located over at least a portion of the n-type contact region in proximity of the mesa boundary, where the first n-type metallic contact layer forms an ohmic contact with the n-type semiconductor layer. A second metallic contact layer can be located over a second portion of the n-type contact region, where the second metallic contact layer is formed of a reflective metallic material.