Multi-Metal CMOS Gate Stacks for Lower RC Delay in 3D NAND

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Solution Overview

Problem

Current memory devices face challenges in increasing memory capacity while minimizing circuit area and enhancing operational speed, particularly in 3D NAND memory arrays, where the thickness of gate electrodes like tungsten silicide limits performance due to high resistance and capacitance, leading to RC delay issues.

Innovation Solution

Implementing a multi-metal stack gate electrode with a bilayer structure of titanium nitride and tungsten nitride, which reduces the thickness to half or less than tungsten silicide while maintaining thermal stability and lower sheet resistance, thereby reducing RC delay and enhancing operational speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thick gate electrode like WSiX is used, then thermal stability during fabrication is improved, but RC delay increases and operational speed deteriorates

Engineering Contradiction:
Improvethermal stabilityVSAvoidoperational speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent applies composite materials by replacing the single-material WSiX gate electrode with a multi-layer metal stack consisting of different metal layers (e.g., tungsten, tungsten nitride, titanium nitride). Each layer contributes different properties: some layers provide thermal stability during fabrication while others provide low resistance and controlled thickness, thereby reducing RC delay. This composite structure resolves the contradiction by combining materials with complementary characteristics rather than relying on a single material to satisfy both thermal stability and speed requirements.

Inventive Principle:
Principle #40Composite materials

2Speed

If gate electrode thickness is reduced, then RC delay is reduced and operational speed is improved, but manufacturing complexity increases due to difficulty in thinning

Engineering Contradiction:
Improveoperational speedVSAvoidease of thinning
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The patent segments the gate electrode into multiple discrete metal layers, each with controlled thickness. Instead of attempting to thin a single thick gate electrode material, the structure divides the total thickness into several thinner layers (e.g., 50-200 nm per layer), which are easier to deposit and control individually. This segmentation approach reduces the manufacturing difficulty of achieving thin overall thickness while maintaining the benefits of reduced RC delay.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If memory density is increased, then storage capacity is improved, but circuit area increases

Engineering Contradiction:
Improvememory densityVSAvoidcircuit area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent changes the electrical parameters of the gate electrode by using a multi-layer metal stack with specific resistance and thickness characteristics. This enables smaller transistor dimensions and reduced RC delay, which allows for higher memory density to be achieved within the same circuit area. The parameter changes in the gate electrode material directly enable more efficient use of available area, increasing storage capacity without proportionally increasing circuit area.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240040790A1Metal gate stacks for CMOS scaling
Publication Date: 2024.02.01 MICRON TECHNOLOGY INC
  • US20240040790A1 patent drawing
  • US20240040790A1 patent drawing
  • US20240040790A1 patent drawing

AI summary

A variety of applications can include apparatus having a memory device structured with an array of memory cells and a complementary metal-oxide-semiconductor (CMOS) device coupled to the array. The CMOS device can include a gate electrode on and contacting the polysilicon gates of a p-channel metal-oxide-semiconductor (PMOS) transistor and a n-channel metal-oxide-semiconductor (NMOS) transistor of the CMOS device, where the gate electrode is a multi-metal stack. The multi-metal stack of the gate electrode can be two levels of different metal compositions.