Multi-Path Power Supply Monitoring for Vehicle Load Degradation Detection

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Solution Overview

Problem

Current power management systems in vehicles lack efficient solutions for detecting and predicting degradation in power supply modules, which can lead to failures in critical systems, and existing solutions are costly and area-intensive.

Innovation Solution

A system comprising multiple power supply paths with independent switching mechanisms and a monitoring module that compares physical quantity parameters such as current, voltage, and temperature to detect deviations from reference values, ensuring consistent operation and predicting potential degradations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Difficulty of detecting and measuring

If a standard diagnostic module is used to detect malfunctions, then the detection of standard damages is enabled, but the detection capability is limited to standard malfunctions only

Engineering Contradiction:
Improvedetection capabilityVSAvoiddetection scope
Core Design Contradiction:
Difficulty of detecting and measuringVSAdaptability or versatility

Solution Approach 1:

The patent creates a virtual model (copy) of the power supply module's expected behavior and compares actual measurements against this model. This allows detection of both standard and non-standard malfunctions by identifying deviations from the model, thereby expanding detection scope while maintaining a single diagnostic module structure.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent monitors multiple physical quantity parameters (current, voltage, temperature) simultaneously and analyzes their relationships and variations over time. By changing from monitoring single parameters to analyzing parameter relationships and temporal variations, the system achieves comprehensive malfunction detection beyond standard thresholds.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If multiple modules are used to power safety loads, then the reliability is improved, but the cost and area overhead increase significantly

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent enables a single power supply module to monitor and diagnose its own health status through integrated sensing and comparison mechanisms. The module performs self-diagnosis by comparing actual parameters against virtual models, eliminating the need for multiple redundant modules while maintaining reliability through early degradation detection.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent performs preliminary diagnosis by continuously monitoring physical parameters and comparing them against expected behavior models before actual failures occur. This preliminary detection of degradation trends allows for preventive maintenance and avoids the need for redundant backup modules.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multiple modules are used to ensure power supply reliability, then the reliability is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent makes a single power supply module perform multiple functions: power delivery, self-monitoring, parameter comparison, and malfunction detection. This multi-functional approach eliminates the need for separate diagnostic modules and redundant power modules, reducing manufacturing cost while maintaining reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent creates a virtual copy of the expected power supply behavior through modeling, which can be repeatedly used for comparison without additional physical hardware. This virtual modeling approach provides comprehensive diagnostics at minimal cost compared to implementing multiple physical monitoring modules.

Inventive Principle:
Principle #26Copying

Data Source

PatentEP4253971A1System for controlling power to load from power supply line
Publication Date: 2023.10.04 APTIV TECHNOLOGIES AG
  • EP4253971A1 patent drawingFigure 1
  • EP4253971A1 patent drawingFigure 2
  • EP4253971A1 patent drawingFigure 3

AI summary

The system (100) comprises: a first circuit (400a) comprising a first path (401a) and a first switching mechanism (402a) for controlling supply of power through the first path (401a); at least a second circuit (400b) comprising a second path (401b) and a second switching mechanism (402b) for controlling supply of power through the second path (401b); a control module (500) that outputs control signals to the first circuit (400a) and the at least second circuit (400b) so as to independently switch on or off each path (401a, 401b); and a monitoring module (600) that monitors physical quantity parameters of the first and at least second paths (401a, 401b), and can detect, based on a comparison, deviations of the monitored physical quantity parameter values from respective reference values, so as to check the consistency between the first and at least second path (401a, 401b).