Multi-Pressure Valve Controller for Adaptive Braking

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Solution Overview

Problem

Current vehicle braking systems rely on full fluid pressure application, which may not be suitable for all braking scenarios, such as adaptive cruise control and hill holding, where partial pressure is desired.

Innovation Solution

A multi-pressure valve system with sub-valves that receive control signals from an electronic control unit to deliver pressurized fluid at various pressure profiles, allowing for continuous full, continuous reduced, stepped-up, and stepped-down pressure applications based on different braking profiles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If full braking pressure is applied to all braking scenarios, then reliable braking performance is achieved, but adaptability to different driving conditions deteriorates

Engineering Contradiction:
Improvebraking performanceVSAvoidadaptability to different driving conditions
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The braking system dynamically adjusts pressure levels based on driving conditions. The ECU receives signals from various control systems (ACB, ABS, hill holding, traction control) and dynamically selects between full pressure and reduced pressure application, enabling the system to adapt to different scenarios while maintaining reliable braking performance when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the pressure parameter of the braking fluid based on control signals. The multi-pressure valve can deliver fluid at different pressure levels (full pressure or reduced pressure) by responding to control signals from the ECU, allowing the same braking system to serve multiple functions with different pressure requirements.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If separate control systems are used for different braking functions, then adaptability to different driving conditions is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol for different braking functionsVSAvoidnumber of control systems
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The braking control system is designed with multi-functionality, where a single ECU and multi-pressure valve assembly can serve multiple braking functions (ACB, ABS, hill holding, traction control). The ECU universally handles different control signals and appropriately activates the multi-pressure valve to deliver the required pressure level for each function, eliminating the need for separate dedicated control systems for each braking mode.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges multiple control functions into a single integrated control system. The ECU consolidates the control logic for various braking functions, and the multi-pressure valve combines the capability to deliver different pressure levels, thereby reducing the overall complexity compared to having separate control systems for each braking function.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If reduced pressure is applied for partial braking scenarios, then adaptability is improved, but braking force deteriorates

Engineering Contradiction:
Improvepartial pressure applicationVSAvoidbraking force
Core Design Contradiction:
Adaptability or versatilityVSForce

Solution Approach 1:

The system applies partial pressure (reduced pressure) only when necessary for specific driving conditions such as ACB or hill holding, rather than always applying full pressure. This partial action approach provides the adaptability needed for these scenarios while avoiding excessive braking force that would be harmful. When full braking force is required (e.g., emergency braking), the system switches to full pressure application.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9802593B2Multi-pressure valve controller and method for a vehicle braking system
Publication Date: 2017.10.31 BENDIX COMMERCIAL VEHICLE SYSTEMS LLC
  • US9802593B2 patent drawing
  • US9802593B2 patent drawing
  • US9802593B2 patent drawing

AI summary

A vehicle braking system includes a brake associated with a respective wheel of the vehicle, a multi-pressure valve associated with the brake, and a controller electrically communicating with the multi-pressure valve. The multi-pressure valve receives fluid at a first pressure at a supply port and is capable of delivering the fluid at a delivery port at a plurality of pressure profiles. A control signal is transmitted to the multi-pressure valve. The multi-pressure valve delivers the pressurized fluid to the brake, via the delivery port, at one of the plurality of delivery pressure profiles based on the control signal.