Multi-Robot Counteractive Control for Irregular State Recovery

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing robot systems face challenges in maintaining collaborative operations when an irregular state is detected, as they struggle to effectively counteract irregular forces or contacts, potentially leading to disruptions or damage during shared tasks like conveying work pieces.

Innovation Solution

A robot system comprising multiple robots and a controller that can execute collaborative counteractive operations, where one robot can request another to adjust its actions to eliminate irregular states, such as irregular forces or contacts, by rolling back to a previous state or adjusting posture, while maintaining cooperation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a robot executes a counteractive operation individually when an irregular state is detected, then the irregular state can be eliminated, but the collaborative operation is disrupted and cooperation is broken

Engineering Contradiction:
Improveirregular state eliminationVSAvoidcollaborative operation continuity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent merges the counteractive operation with the collaborative operation by having multiple robots execute counteractive operations simultaneously in coordination. When an irregular state is detected in one robot, the controller generates counteractive operation commands for that robot and communicates them to other collaborating robots, which then execute corresponding counteractive operations. This combining approach ensures the irregular state is eliminated while maintaining collaborative operation continuity.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If the robot system executes a counteractive operation, then the irregular state is eliminated, but the operation time is extended due to operation interruption

Engineering Contradiction:
Improveirregular state eliminationVSAvoidoperation interruption time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by having other collaborating robots prepare and execute counteractive operations simultaneously with the detected robot, rather than sequentially. The controller generates counteractive operation commands for multiple robots at once and coordinates their simultaneous execution. This parallel processing approach reduces the total time required to eliminate the irregular state compared to sequential counteractive operations.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If multiple robots execute counteractive operations simultaneously, then the collaborative operation is maintained, but the control complexity increases

Engineering Contradiction:
Improvecollaborative operation continuityVSAvoidcontrol system complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent uses feedback mechanisms where the controller continuously monitors the irregular state of robots and dynamically adjusts counteractive operation commands. When an irregular state is detected, the controller generates appropriate counteractive commands, communicates them to relevant robots, and monitors the execution results. This feedback loop enables coordinated multi-robot counteractive operations while managing control complexity through systematic command generation and real-time monitoring.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11745340B2Robot controller
Publication Date: 2023.09.05 YASKAWA DENKI KK
  • US11745340B2 patent drawing
  • US11745340B2 patent drawing
  • US11745340B2 patent drawing

AI summary

A robot system includes: a first robot; a second robot; and circuitry configured to: control the first and second robots to execute a collaborative operation on a work piece; and control, in response to a detection of an irregular state of the first robot during the collaborative operation, the first and second robots to execute a collaborative counteractive operation to eliminate the irregular state.