Integrated Multi-Stage Absorption Chiller for Data Center Heat

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Solution Overview

Problem

Traditional air cooling and single-stage absorption chillers are insufficient for efficiently managing the high heat generated by modern data center servers, requiring additional heaters and reducing efficiency.

Innovation Solution

A multi-stage absorption chiller system with multiple absorber/generator stages, condensers, pressure regulators, and evaporators, utilizing water and lithium bromide solution to efficiently manage heat without heaters, by leveraging low-grade thermal energy for improved efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional air cooling or single-stage absorption chillers are used, then the system structure is simple, but the cooling efficiency is insufficient for modern data center servers

Engineering Contradiction:
Improvecooling efficiencyVSAvoidsystem structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The absorption chiller is divided into multiple stages (first absorption stage, second absorption stage, etc.), where each stage handles a portion of the cooling load. This segmentation allows the system to achieve higher overall cooling efficiency by processing heat in manageable increments rather than relying on a single oversized stage, thereby resolving the contradiction between cooling efficiency and system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediate pressure level between the low pressure of the first absorber and the high pressure of the second absorber. This additional pressure dimension enables the system to efficiently transfer heat across different temperature levels, improving cooling efficiency without requiring a single complex high-pressure stage, thus balancing performance and structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If single-stage absorption chillers are used, then the device complexity is low, but additional heaters are required which reduce efficiency

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsystem structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The system converts the waste heat from data center servers, which would otherwise be harmful, into a useful resource by using it as the driving force for the absorption chiller. The heat from servers is utilized to generate the pressure differential needed for refrigerant circulation, eliminating the need for additional heaters and improving overall energy efficiency by turning a harmful byproduct into a beneficial input.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The absorption chiller system is designed to be self-driven by the heat it needs to reject. The waste heat from data center servers provides the necessary thermal energy to operate the absorption cycle, eliminating the need for external energy inputs such as heaters. This self-service capability improves energy efficiency while maintaining relatively simple system structure.

Inventive Principle:
Principle #25Self-service

3Productivity

If multi-stage absorption chillers are used, then the cooling efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidnumber of stages
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cooling system is segmented into multiple absorption stages that operate in sequence, with each stage handling a specific temperature range or heat load portion. This segmentation improves cooling efficiency by optimizing heat transfer at different stages while keeping each individual stage relatively simple, thereby balancing overall system performance with structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system introduces intermediate pressure levels between the low pressure stage and high pressure stage, creating an additional pressure dimension that enables efficient heat transfer across different temperature ranges. This intermediate pressure dimension allows the multi-stage system to achieve high cooling efficiency without requiring excessive complexity in any single stage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively cools data centers using low-grade thermal energy, enhancing efficiency and reducing complexity and cost compared to single-stage systems.

Implementation Method 1

absorb cooled vapor by a concentrated solution to create a diluted solution

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

heat the diluted solution to produce a vapor refrigerant

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

heat the diluted solution to produce a vapor refrigerant

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

condense the vapor refrigerant to a cooled high pressure liquid

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 5

regulate the cooled high pressure liquid from the condenser to a low pressure mixture of liquid and vapor

Methodology Applied
Scientific EffectPressure reduction: Pressure Drop

Implementation Method 6

cool and evaporate the vapor from the low pressure mixture of liquid and vapor

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20250240931A1Integrated data center absorption system
Publication Date: 2025.07.24 ADVANCED LIQUID COOLING TECHNOLOGIES INC
  • US20250240931A1 patent drawing
  • US20250240931A1 patent drawing
  • US20250240931A1 patent drawing

AI summary

A multi-stage absorption chiller may include one or more of a plurality of absorber/generator stages, each stage configured to absorb cooled vapor by a concentrated solution to create a diluted solution and heat the diluted solution to produce a vapor refrigerant and the concentrated solution, a condenser, configured to condense the vapor refrigerant to a cooled high pressure liquid, a pressure regulator, configured to regulate the cooled high pressure liquid from the condenser to a low pressure mixture of liquid and vapor, and an evaporator, configured to cool and evaporate the vapor from the low pressure mixture of liquid and vapor and provide the cooled vapor to the plurality of absorber/generator stages.