Multi-type air conditioner and a method for checking operation of indoor electronic expansion valves of indoor units

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Solution Overview

Problem

Existing methods for checking the operation of electronic expansion valves in multi-type air conditioners face challenges due to variations in refrigerant pressure affecting temperature readings, making it difficult to accurately determine if the valves are operating reliably.

Innovation Solution

A multi-type air conditioner system that includes a pressure sensor to detect refrigerant pressure and temperature sensors for indoor heat exchangers, with a control section that calculates the saturation temperature and checks the operation of electronic expansion valves based on changes in refrigerant pressure and temperature differences, effectively canceling out pressure variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If temperature sensors are used to detect heat exchanger temperature changes for checking electronic expansion valve operation, then the operation can be monitored, but refrigerant pressure variations cause false temperature readings that reduce measurement accuracy

Engineering Contradiction:
Improveelectronic expansion valve operation checkingVSAvoidheat exchanger temperature detection
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent introduces refrigerant pressure as an intermediary parameter to mediate between the electronic expansion valve operation and heat exchanger temperature. By detecting refrigerant pressure changes and using them to correct or interpret temperature readings, the system accurately determines valve operation status despite pressure-induced temperature variations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the monitoring parameters from solely temperature-based to a combined pressure and temperature approach. By detecting refrigerant pressure changes that occur when the electronic expansion valve opens or closes, and correlating these with temperature readings, the system achieves accurate valve operation detection while compensating for pressure-induced temperature measurement errors.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If refrigerant pressure is monitored to check electronic expansion valve operation, then pressure variations can be detected, but pressure changes occur naturally during valve operation making it difficult to distinguish between normal operation and faults

Engineering Contradiction:
Improverefrigerant pressure detectionVSAvoidelectronic expansion valve operation checking
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent merges pressure detection and temperature detection into a unified monitoring system. By combining refrigerant pressure data with heat exchanger temperature data, the system creates a more reliable determination of electronic expansion valve operation status, as the complementary information from both sensors allows accurate differentiation between normal operation and faults.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If the degree of opening of electronic expansion valve is changed during air-conditioning mode to check operation, then the valve can be tested, but temperature changes in heat exchanger are affected by refrigerant pressure variations reducing checking accuracy

Engineering Contradiction:
Improveelectronic expansion valve testingVSAvoidheat exchanger temperature response detection
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent implements feedback by continuously monitoring refrigerant pressure and using this information to interpret temperature changes in the heat exchanger. When the electronic expansion valve degree of opening is changed during operation, the system detects the resulting pressure changes and uses them to correct or contextualize temperature readings, ensuring accurate assessment of valve operation despite pressure-induced temperature variations.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for reliable checking of electronic expansion valve operation by isolating the effect of refrigerant pressure variations, ensuring accurate detection of valve functionality.

Implementation Method 1

a pressure sensor for detecting refrigerant pressure on a low-pressure side in the outdoor unit

Methodology Applied
Scientific EffectPressure detection:

Implementation Method 2

temperature sensors for detecting the temperatures of the indoor heat exchangers of the indoor units

Methodology Applied
Scientific EffectTemperature detection:

Implementation Method 3

a compressor for compressing refrigerant, a four-way switching valve, an outdoor heat exchanger

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 4

indoor-side electronic expansion valves and are connected in parallel between the refrigerant gas pipe and the refrigerant liquid pipe

Methodology Applied
Scientific EffectFluid flow control:

Data Source

PatentEP2256423B1Multi-type air conditioner and a method for checking operation of indoor electronic expansion valves of indoor units
Publication Date: 2019.05.22 MITSUBISHI HEAVY IND THERMAL SYST
  • EP2256423B1 patent drawingFigure 1
  • EP2256423B1 patent drawingFigure 2
  • EP2256423B1 patent drawingFigure 3

AI summary

Provided are a multi-type air conditioner, a method for checking the operation of indoor-side electronic expansion valves of indoor units, a computer program, and a fault diagnosis system that allow the operation of electronic expansion valves of indoor units to be reliably checked. A saturation temperature (TS) is calculated from a refrigerant pressure (PL) detected on the low-pressure side of an outdoor unit by a pressure sensor, and the operation of electronic expansion valves is checked using temperature differences (TD) between the calculated saturation temperature (TS) and the temperatures (TE) of indoor heat exchangers detected by temperature sensors. This allows the effect of variations in refrigerant pressure (PL) to be canceled so that the operation of the electronic expansion valves is reliably checked.