Multiple-Beam Irradiation Timing to Reduce Coulomb Writing Errors

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Solution Overview

Problem

The Coulomb effect, which causes positional and focus deviations due to electron beam repulsion, becomes significant in multiple-beam writing systems, particularly at high beam current densities, leading to reduced writing accuracy.

Innovation Solution

The multiple charged particle beam writing apparatus classifies beams into two groups: simultaneous on-beams and simultaneous off-beams, controlling their irradiation times to reduce the average on-beam current and mitigate the Coulomb effect.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the total beam current amount is increased to improve throughput in multiple-beam writing, then productivity is improved, but writing accuracy deteriorates due to the Coulomb effect

Engineering Contradiction:
ImprovethroughputVSAvoidwriting accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent segments the multiple beams into two distinct groups: simultaneous on-beams and simultaneous off-beams. This segmentation allows independent control of beam current distribution over time, enabling the system to maintain high total beam current for improved throughput while reducing the instantaneous current density that causes Coulomb effect, thus preserving writing accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic switching between simultaneous on-beams and simultaneous off-beams within each shot cycle. This periodic action creates time-varying beam current patterns that reduce average current density at any given location, mitigating Coulomb effect while maintaining high overall productivity through efficient use of multiple beams.

Inventive Principle:
Principle #19Periodic action

2Manufacturing precision

If measures are taken to reduce the total amount of on-beam current to mitigate Coulomb effect, then writing accuracy is improved, but productivity decreases when beam OFF time is longer than beam ON time

Engineering Contradiction:
Improvewriting accuracyVSAvoidthroughput
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent dynamically adjusts the timing and grouping of beam activation within each shot cycle. By making the beam current distribution time-dependent and adaptable, the system can optimize the balance between reducing Coulomb effect (by lowering instantaneous current density) and maintaining productivity (by ensuring sufficient beam ON time), unlike static current reduction approaches.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If exposure processes are divided into multiple processes with dispersed beam ON intervals to reduce current variation, then writing accuracy is improved, but data transfer volume to blanking plate increases

Engineering Contradiction:
Improvewriting accuracyVSAvoiddata transfer volume
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The patent merges the control of multiple beams into two grouped control patterns (simultaneous on-beams and simultaneous off-beams) within each shot cycle. This merging approach maintains the benefits of current variation reduction for writing accuracy while significantly reducing data transfer volume compared to individually controlling each beam's timing, as the grouped pattern requires less data than exhaustive individual beam control.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the influence of the Coulomb effect, thereby improving writing accuracy without increasing data transfer volume to the blanking plate.

Implementation Method 1

the Coulomb effect, which causes positional and focus deviations due to electron beam repulsion, becomes significant in multiple-beam writing systems, particularly at high beam current densities

Methodology Applied
Scientific EffectCoulomb effect: Coulomb's Law

Data Source

PatentUS20250140517A1Multiple charged particle beam writing apparatus and multiple charged particle beam writing method
Publication Date: 2025.05.01 NUFLARE TECH INC
  • US20250140517A1 patent drawing
  • US20250140517A1 patent drawing
  • US20250140517A1 patent drawing

AI summary

In one embodiment, a multiple charged particle beam writing apparatus includes an emitter configured to emit multiple-beam of charged particles, and an irradiation time controller configured to control an irradiation time of each of a plurality of beams included in the multiple-beam. The plurality of beams are classified into a plurality of groups including a first group and a second group. The irradiation time controller controls beams in the first group to be ON simultaneously at a first timing, and to be OFF after lapse of an irradiation time of each beam, and controls beams in the second group to be ON based on the irradiation time of each beam, and to be OFF simultaneously at a second timing.