Angled Multicopter Rotor Layout for Debris Deflection and Yaw Control

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Solution Overview

Problem

Multicopter aircraft with horizontally oriented rotors pose a risk to occupants and equipment due to debris thrown by spinning rotors, and existing flight control systems lack efficient methods to control yaw and manage actuator power effectively.

Innovation Solution

A multicopter aircraft design featuring angled rotors, where each rotor is mounted at a non-zero angle to avoid intersecting with the fuselage or occupied areas, and a flight control system that optimizes actuator usage to generate lateral forces and moments for yaw control, while minimizing power consumption and ensuring safety by preventing debris from hitting critical structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rotors are mounted horizontally to provide lift, then lift generation is effective, but debris from spinning rotors poses a risk to occupants and equipment

Engineering Contradiction:
ImprovesafetyVSAvoiddebris risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies asymmetry by mounting rotors at angled orientations rather than horizontally. Specifically, rotors are positioned at angles (e.g., 45 degrees) relative to the horizontal plane, creating an asymmetric configuration that redirects debris away from the fuselage and occupied areas while maintaining lift generation capability

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent transitions from horizontal rotor mounting (2D plane) to angled rotor mounting involving the vertical dimension. By tilting rotors at specific angles relative to the horizontal plane, the system adds a third dimensional aspect to rotor orientation, redirecting debris trajectories away from critical areas

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If more actuators are used to control six degrees of freedom, then control authority is improved, but power consumption and system complexity increase

Engineering Contradiction:
Improvecontrol authorityVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent applies multi-functionality by configuring angled rotors to perform multiple functions simultaneously. Each angled rotor contributes to both lift generation and yaw control, allowing the system to achieve six-degree-of-freedom control with fewer actuators than traditional horizontal configurations, thereby reducing power consumption while maintaining control authority

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges lift and yaw control functions into a single actuator system. By angling the rotors, the system combines what would traditionally require separate actuators (lift fans and yaw control) into an integrated configuration where each rotor contributes to both vertical lift and rotational moment generation

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If angled rotors are used to reduce debris risk, then safety is improved, but control precision and power optimization become more challenging

Engineering Contradiction:
ImprovesafetyVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs feedback mechanisms through the flight control system that continuously monitors aircraft attitude, rotor positions, and performance parameters. This feedback enables real-time adjustment of rotor speeds and angles to maintain precise control despite the angled configuration, managing the increased control complexity while preserving safety benefits

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The angled rotor design reduces the risk of debris hitting critical areas and enhances yaw control capabilities, while the flight control system optimizes actuator usage for efficient power management and seamless operation even with rotor failures.

Implementation Method 1

A plurality of lift fans or other rotors may be disposed in a configuration around a fuselage... each rotor mounted at a corresponding non-zero angle... to provide lift, stability, and control

Methodology Applied
Scientific EffectAerodynamic lift: Aerofoil

Data Source

PatentUS11932384B2Multicopter with angled rotors
Publication Date: 2024.03.19 WISK AERO LLC
  • US11932384B2 patent drawing
  • US11932384B2 patent drawing
  • US11932384B2 patent drawing

AI summary

A multicopter with angled rotors includes a fuselage and a plurality of rotors. At least some of the rotors are disposed on opposite sides of the fuselage and each is oriented at a corresponding angle to a substantially horizontal plane of the aircraft, the angle being of a magnitude such that a plane of rotation of the rotor does not intersect at least a critical portion of the fuselage.