Multifunctional Additive for Cooling Tower Water Treatment

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Solution Overview

Problem

Industrial water systems face inefficiencies due to the formation of hydrogen sulfide and iron-induced scale, which can lead to equipment damage and increased maintenance costs, necessitating effective compositions to mitigate these contaminants.

Innovation Solution

A multifunctional additive comprising a biochelant and a sulfide scavenger is introduced, which can be used in industrial water systems to reduce hydrogen sulfide and prevent iron-induced scale formation, optionally including corrosion and scale inhibitors, to enhance solubility and prevent precipitation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional water treatment methods are used, then some level of contaminant control is achieved, but hydrogen sulfide and iron-induced scale formation continue to occur causing equipment damage

Engineering Contradiction:
Improveequipment reliabilityVSAvoidhydrogen sulfide and iron-induced scale
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent combines a biochelant and a sulfide scavenger into a single multifunctional additive composition. The biochelant specifically targets iron-containing contaminants while the sulfide scavenger addresses hydrogen sulfide, creating a unified treatment solution that simultaneously addresses multiple contaminants that conventional single-function treatments cannot effectively handle

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The additive composition performs multiple functions: it chelates iron, scavenges sulfide, prevents scale formation, and inhibits corrosion. This multi-functional approach replaces the need for multiple separate treatment chemicals, providing comprehensive protection against various contaminants including hydrogen sulfide and iron-induced scale that conventional methods fail to address effectively

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If industrial water is used without treatment, then operational simplicity is maintained, but contaminants increase leading to process inefficiencies and equipment damage

Engineering Contradiction:
Improveprocess efficiencyVSAvoidcontaminants in industrial water
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The biochelant component automatically binds to iron-containing contaminants through chelation, and the sulfide scavenger autonomously reacts with hydrogen sulfide in the water system. This self-acting mechanism continuously mitigates contaminant buildup without requiring external intervention or complex control systems, maintaining process efficiency while the additive works autonomously to prevent equipment damage

Inventive Principle:
Principle #25Self-service

3Reliability

If multiple separate additives are used to address different contaminants, then comprehensive contaminant control is achieved, but system complexity and maintenance requirements increase

Engineering Contradiction:
Improvecontaminant control effectivenessVSAvoidadditive system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the functions of iron chelation and sulfide scavenging into a single additive composition containing both biochelant and sulfide scavenger components. This unified approach eliminates the need to manage multiple separate additive dosing systems, reducing operational complexity while maintaining comprehensive control over both iron-induced scale and hydrogen sulfide contaminants

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The additive effectively sequesters iron and sulfide-containing materials, increasing iron solubility and preventing scale formation, thereby maintaining system efficiency and reducing maintenance costs.

Implementation Method 1

The composition comprises a biochelant and a sulfide-scavenger... The additive effectively sequesters iron and sulfide-containing materials, increasing iron solubility and preventing scale formation

Methodology Applied
Scientific EffectChelation:

Implementation Method 2

a multifunctional additive comprising a biochelant and a sulfide scavenger... to reduce hydrogen sulfide and prevent iron-induced scale formation

Methodology Applied
Scientific EffectSulfide scavenging:

Data Source

PatentUS20220411295A1Multifunctional additive
Publication Date: 2022.12.29 SOLUGEN INC
  • US20220411295A1 patent drawing
  • US20220411295A1 patent drawing
  • US20220411295A1 patent drawing

AI summary

A multifunctional additive including a biochelant and a sulfide scavenger. A method of servicing a cooling tower including contacting an industrial water present in the cooling tower with an additive comprising a biochelant and a sulfide scavenger. A method of servicing a wellbore including contacting an industrial water produced from the wellbore with an additive including a biochelant and a sulfide scavenger.