Multilayer Inductor Stack With Unequal Parallel Windings

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Solution Overview

Problem

The challenge of maintaining desired characteristics in multilayer electronic components with two inductors is exacerbated by the need for miniaturization, which reduces space for inductors, making it difficult to increase the Q value of the inductor.

Innovation Solution

A multilayer electronic component design with first and second inductors connected in parallel, where each inductor is wound about an axis orthogonal to the stacking direction of dielectric layers, with differing numbers of windings, integrated within a stack of dielectric layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If two inductors are simply connected in parallel to increase Q value, then the Q value of the inductor increases, but the combined inductance decreases causing desired characteristics to not be achieved

Engineering Contradiction:
ImproveQ value of inductorVSAvoidcombined inductance
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The inductor is segmented into multiple windings with different numbers of turns (first winding: 3-7 turns, second winding: 1-2 turns) connected in parallel. This segmentation allows each winding to contribute differently to the overall inductance and Q value, resolving the contradiction by maintaining desired inductance while achieving high Q value through the parallel configuration of unequal windings.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the inductor structure have different qualities - the first winding has more turns for higher inductance contribution while the second winding has fewer turns optimized for Q value enhancement. This local differentiation in winding characteristics allows the parallel connection to achieve both desired inductance and high Q value simultaneously.

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If branching filters are downsized to reduce apparatus footprint, then the size of the filter decreases, but the space for arranging inductors is reduced making it difficult to increase Q value

Engineering Contradiction:
Improvesize of branching filterVSAvoidQ value of inductor
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The inductor windings are arranged in different spatial dimensions and orientations within the compact filter structure. The first and second windings are positioned at different locations and angles, allowing efficient use of three-dimensional space. This dimensional arrangement enables high Q value achievement without increasing the overall filter footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The multiple windings are nested within each other and integrated into the compact filter structure. The first winding with more turns is positioned to utilize available space efficiently, while the second winding with fewer turns is arranged in a nested or adjacent configuration, maximizing space utilization while maintaining high Q value in the miniaturized filter.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for achieving desired characteristics while increasing the Q value of the inductors, enhancing performance in compact mobile communication devices.

Implementation Method 1

Each of the first inductor and the second inductor is wound about an axis extending in a direction orthogonal to a stacking direction of the plurality of dielectric layers

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS12463613B2Multilayer electronic component
Publication Date: 2025.11.04 TDK CORP
  • US12463613B2 patent drawing
  • US12463613B2 patent drawing
  • US12463613B2 patent drawing

AI summary

An electronic component includes: a first inductor; a second inductor connected in parallel with the first inductor; and a stack for integrating the first inductor and the second inductor, the stack including a plurality of dielectric layers stacked together. Each of the first inductor and the second inductor is wound about an axis extending in a direction orthogonal to a stacking direction of the plurality of dielectric layers. The number of windings of the first inductor and the number of windings of the second inductor are different from each other.