Multilevel Converter Topology for Soft-Switching Power Conversion

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Solution Overview

Problem

Existing converter designs face inefficiencies due to hard switching, leading to high switching losses and power dissipation, and there is a need for converter topologies and switching methods that enable soft switching to improve efficiency and reduce costs.

Innovation Solution

A multi-level converter topology is implemented, comprising a single input multiple level output (SIMLO) converter and a multiple input multiple output (MIMO) converter, with a selection unit that adjusts output voltages based on sensed electrical parameters and reference signals, using pulse width modulation (PWM) to achieve soft switching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If hard switching is used in converter designs, then the switching process is simple to implement, but switching losses increase and energy conversion efficiency decreases

Engineering Contradiction:
Improveswitching lossesVSAvoidconverter topology complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The converter output is segmented into multiple discrete voltage levels (e.g., +Vdc, 0, -Vdc) through the use of multiple H-bridge converters or series-connected switches. This segmentation allows the output voltage to transition through intermediate levels rather than jumping directly between high and low states, thereby reducing the voltage-current overlap during switching and minimizing switching losses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The converter employs dynamic voltage level selection where the output voltage is adjusted in real-time based on the load requirements and switching state. The selection unit dynamically chooses from multiple available voltage levels to optimize the switching process, enabling soft switching conditions to be achieved adaptively across varying operating conditions.

Inventive Principle:
Principle #15Dynamics

2Productivity

If multi-level converter topology is implemented, then energy conversion efficiency improves and switching losses reduce, but device complexity increases

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidconverter structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The H-bridge converter circuit serves multiple functions simultaneously: it acts as a voltage inverter, provides multiple discrete output voltage levels, enables soft switching, and functions as an impedance matching device. This multi-functionality reduces the need for separate components and circuits, thereby managing complexity while achieving high efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The selection unit acts as an intermediary between the multiple H-bridge converters and the load, intelligently selecting the appropriate voltage level from available options. This intermediary component coordinates the complex multi-level output to deliver the precise voltage required, simplifying the control architecture while maintaining high conversion efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of stationary object

If multiple discrete output voltage values are provided, then output filter size can be reduced, but converter complexity increases

Engineering Contradiction:
Improveoutput filter sizeVSAvoidconverter topology complexity
Core Design Contradiction:
Volume of stationary objectVSDevice complexity

Solution Approach 1:

The output voltage is segmented into multiple discrete levels (e.g., +Vdc, 0, -Vdc) through the use of multiple H-bridge converters or series-connected switches. This segmentation allows the output voltage to transition through intermediate levels rather than jumping directly between high and low states, thereby reducing the voltage-current overlap during switching and minimizing switching losses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The converter provides multiple discrete output voltage values by changing the voltage parameter dynamically. Instead of producing a continuous range of voltages requiring large filters, the system switches between predefined voltage levels, which significantly reduces the filtering requirements while maintaining efficient power conversion.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12531472B2Multilevel converter circuit and method
Publication Date: 2026.01.20 SOLAREDGE TECH LTD
  • US12531472B2 patent drawing
  • US12531472B2 patent drawing
  • US12531472B2 patent drawing

AI summary

A power conversion system includes a first converter configured to convert an input voltage into discrete voltage levels, and provide each discrete voltage level at a corresponding output terminal. The power conversion system further includes a second converter configured to convert the voltages into modulated voltages. The power conversion system further includes a selection unit configured to alternatively output each of the modulated voltages across a pair of output terminals.