Multi-Level Fan-Out Interconnects for IC Package Signal Integrity

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Solution Overview

Problem

Signal and power integrity issues, such as insertion loss, return loss, inductance loops, and impedance peak profiles, hinder the utility of complex integrated-circuit component packaging due to challenges in signal and power transmission within integrated-circuit (IC) packages and boards.

Innovation Solution

The implementation of multi-level fan-out interconnects for IC package substrates, which simplify signal and current-loop paths by reducing vertical interconnects to passive and active devices, using micro bumps and recess electrical bumps to directly connect IC dies to on-board components, thereby minimizing inductive looping and signal losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If complex packaging of integrated-circuit components is used, then device functionality is improved, but signal and power integrity deteriorates due to insertion loss, return loss, inductance loops and impedance peak profiles

Engineering Contradiction:
Improvedevice functionalityVSAvoidsignal and power integrity
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent transitions from planar interconnect layouts to three-dimensional stacked architectures with multiple interconnect layers at different vertical levels. This dimensional change allows signal paths to be routed through vertical vias and horizontal traces across multiple layers, reducing inductance loops by confining current paths to shorter, more direct routes while maintaining complex device functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The interconnect structure is segmented into multiple functional layers including first and second interconnect layers with distinct signal routing functions. This segmentation allows independent optimization of each layer for specific signal types or impedance requirements, reducing signal interference and improving overall signal integrity while enabling complex device packaging.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If extensive interconnection paths are used within the board, then device connectivity is improved, but signal losses and inductive looping increase

Engineering Contradiction:
Improvedevice connectivityVSAvoidsignal losses and inductive looping
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent employs vertical vias to create three-dimensional signal paths that descend from upper interconnect layers to lower layers, significantly shortening the horizontal distance signals must travel. This vertical routing dimension reduces inductive looping by eliminating the need for long horizontal return paths, thereby reducing signal losses while maintaining comprehensive device connectivity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent merges signal and power interconnect functions into an integrated multi-layer architecture where signal traces, power traces, and ground references are combined in a coordinated fashion across multiple layers. This merging allows for optimized current loops with minimal area, reducing inductance and signal losses while maintaining full device connectivity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11476198B2Multi-level components for integrated-circuit packages
Publication Date: 2022.10.18 INTEL CORP
  • US11476198B2 patent drawing
  • US11476198B2 patent drawing
  • US11476198B2 patent drawing

AI summary

Disclosed embodiments include multi-level fan-out integrated-circuit package substrates that provide a low-loss path to active and passive devices, by shunting away from interconnects and inductive loops. The multi-level form factor of a molded mass, allows for the low-loss path.