Hierarchical Multi-Phase Voltage Converter for Scalable Fault Detection

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Solution Overview

Problem

Traditional multi-phase voltage converters face scalability issues in high-phase applications due to increased packaging costs and complex wiring, and they lack the ability to accurately detect errors in specific phases, making them unsuitable for high-power applications.

Innovation Solution

A multi-phase voltage converter architecture that includes a control chip generating pulse distribution signals for N first-level conversion modules, each with multiple second- and third-level conversion modules operating in parallel, allowing for N*K*M phases with reduced pins for current feedback and error reporting, enabling scalable and accurate fault detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If traditional multi-phase voltage converter architecture is used with N phases, then power delivery capability is improved, but packaging cost and wiring complexity increase significantly

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidwiring complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines multiple conversion modules (first-level, second-level, third-level) into an integrated multi-phase voltage converter system. Multiple phases share common control circuitry, inductors, and current feedback paths, merging functions that would traditionally require separate components for each phase. This reduces wiring complexity and packaging cost while maintaining high power delivery capability through the multi-phase architecture.

Inventive Principle:
Principle #5Merging (Combining)

2Power

If traditional multi-phase voltage converter is used, then power delivery capability is improved, but packaging cost increases

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidpackaging cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent implements a universal control chip that manages multiple phases through a single interface. The control chip provides multi-functional capabilities including pulse distribution to multiple conversion modules, average current signal processing, and unified error reporting. This universal approach reduces the number of required components and simplifies packaging, lowering manufacturing costs while supporting high-power multi-phase operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If traditional multi-phase voltage converter is used, then power delivery capability is improved, but error detection accuracy for specific phases deteriorates

Engineering Contradiction:
Improvepower delivery capabilityVSAvoiderror detection accuracy
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism where each conversion module's error status is monitored and reported to the control chip. The control chip receives error signals from multiple phases and can identify which specific phase experienced an error by analyzing the feedback patterns. This feedback system maintains high error detection accuracy for specific phases while supporting multi-phase high-power operation.

Inventive Principle:
Principle #23Feedback

4Manufacturing precision

If number of pins for current feedback is increased for each phase, then control precision is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidnumber of pins
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges current feedback from multiple phases into a single average current signal that is fed back to the control chip. Instead of requiring separate current feedback pins for each phase, the system combines the feedback paths and processes the aggregate signal. This maintains control precision through accurate current monitoring while significantly reducing the number of required pins and simplifying the device interface.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20240333161A1Multi-phase voltage converter
Publication Date: 2024.10.03 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US20240333161A1 patent drawing
  • US20240333161A1 patent drawing
  • US20240333161A1 patent drawing

AI summary

A multi-phase voltage converter can include: a control chip configured to generate N pulse distribution signals, where N is a positive integer greater than 1; a power conversion module comprising N first-level conversion modules; where the first-level conversion module comprises at least one second-level conversion module, and the second-level conversion module comprises at least one third-level conversion module; where when the second-level conversion module comprises multiple third-level conversion modules, the multiple third-level conversion modules are coupled in parallel with each other; and where the first-level conversion module receives a corresponding one of the N pulse distribution signals, the second-level conversion module receives a first phase distribution signal generated based on the corresponding pulse distribution signal, and the third-level conversion module receives a second phase distribution signal generated based on the first phase distribution signal.