Multi-Phase PWM Frequency Switching Without Phase Discontinuities

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Solution Overview

Problem

Existing pulse width modulation (PWM) technologies experience discontinuities and errors during frequency changes, leading to adverse effects such as overvoltage and oversaturation in circuits, due to improper phase shifts and threshold adjustments.

Innovation Solution

A method is introduced to generate PWM signals by employing a master control counter and a slave control counter with a phase delay, where the transition period is extended to ensure the slave counter reaches the minimum value at the new phase delay count, thereby avoiding discontinuities and maintaining accurate edge thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If frequency changes are implemented in PWM control, then adaptability is improved, but discontinuities and errors occur during transitions

Engineering Contradiction:
Improvefrequency change capabilityVSAvoidtransition accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies preliminary action by extending the transition period before the actual frequency change occurs. The slave counter is given additional time to complete its counting cycle and reach the minimum value at the new phase delay count, ensuring that the frequency transition happens smoothly without discontinuities or errors in the PWM signal generation.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If phase delay is adjusted during frequency transitions, then adaptability is improved, but overlong PWM periods occur

Engineering Contradiction:
Improvephase delay adjustmentVSAvoidPWM period length
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of moving object

Solution Approach 1:

The patent applies preliminary action by preparing the phase delay adjustment in advance during the extended transition period. The slave counter is allowed to complete its counting cycle first, and only then is the new phase delay applied. This ensures that phase delay adjustments do not cause overlong PWM periods, as the transition is smoothed out beforehand.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If transition period is extended, then reliability is improved, but productivity decreases

Engineering Contradiction:
Improvetransition smoothnessVSAvoidfrequency switching speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies partial or excessive action by extending the transition period only for the slave counter, while the master counter continues its normal operation. This partial extension is sufficient to ensure reliable frequency transitions without unnecessarily delaying the overall PWM control system, thus maintaining productivity while improving transition smoothness.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10886900B2Multi-phase multi-frequency pulse width modulation
Publication Date: 2021.01.05 TEXAS INSTRUMENTS INC
  • US10886900B2 patent drawing
  • US10886900B2 patent drawing
  • US10886900B2 patent drawing

AI summary

In described examples, a method of generating a pulse width modulation (PWM) signal includes repeatedly master control counting, by a master control counter generator, which includes one or both of incrementing and decrementing a master control counter with a minimum value and a maximum value, and repeatedly slave control counting with a phase delay with respect to the master control counting, and during a transition period, slave control counting to a new maximum value or a new phase delay. A maximum count of the transition period is selected to result in the transition period reaching the minimum value at the new phase delay count. The PWM signal is generated by generating rising edges when the slave control counter reaches a rising edge threshold, and generating falling edges when the slave control counter reaches a falling edge threshold.