Integrated Multiplexer Capacitor Layout for Second Harmonic Suppression

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Solution Overview

Problem

The existing multiplexers using piezoelectric thin film resonators face issues with increased filter size and capacitance tolerance due to the use of chip capacitors, leading to unwanted spurious signals like second harmonics, which are difficult to suppress effectively.

Innovation Solution

A multiplexer design incorporating a piezoelectric thin film resonator and an acoustic wave resonator with a capacitor having electrodes facing each other on the same substrate, reducing the size and capacitance tolerance, and utilizing a notch circuit with a capacitor and inductor connected in series between the common terminal and ground to suppress second harmonics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a chip capacitor is coupled to a filter including a piezoelectric thin film resonator, then the filter can suppress second harmonics, but the filter size increases and capacitance tolerance becomes large

Engineering Contradiction:
Improvesecond harmonic suppressionVSAvoidfilter size
Core Design Contradiction:
Object-generated harmful factorsVSArea of stationary object

Solution Approach 1:

The patent merges the capacitor with the substrate by forming electrodes directly on the substrate surface, integrating what was previously a separate chip capacitor component into the substrate structure itself, thereby reducing overall filter size while maintaining second harmonic suppression functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a dielectric film as an intermediary layer between the electrodes formed on the substrate, creating a compact capacitor structure that achieves the desired capacitance value without requiring a separate chip capacitor, thus reducing filter size while maintaining electrical performance

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If a chip capacitor is coupled to a filter including a piezoelectric thin film resonator, then the filter can suppress second harmonics, but capacitance variation becomes large

Engineering Contradiction:
Improvesecond harmonic suppressionVSAvoidcapacitance tolerance
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The patent merges the capacitor fabrication process with the substrate manufacturing process, allowing precise control of capacitance values through controlled formation of electrodes and dielectric films during substrate processing, thereby reducing capacitance variation and improving manufacturing precision

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent enables precise control of capacitance parameters by adjusting the thickness, area, and permittivity of the dielectric film and the dimensions of the electrodes during substrate fabrication, allowing optimization of capacitance values with tight tolerances rather than relying on commercial chip capacitor variations

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If a capacitor is located on a substrate including a piezoelectric thin film resonator, then the structure is compact, but unnecessary spurious such as second harmonics occurs

Engineering Contradiction:
Improvefilter sizeVSAvoidspurious signals
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by forming the capacitor electrodes and dielectric film in specific locations on the substrate away from the piezoelectric thin film resonator, creating regions with different functional properties - the resonator region maintains its acoustic wave properties while the capacitor region provides electrical tuning without generating spurious signals

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses the dielectric film as an intermediary that enables capacitor functionality on the substrate without direct interaction between the capacitor electrodes and the piezoelectric thin film resonator, preventing the generation of spurious signals while maintaining the compact integrated structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces the second harmonic output by approximately 20 dBm, maintaining transmission and suppression characteristics similar to comparative examples while minimizing duplexer size and capacitance variation.

Implementation Method 1

a first filter that includes a piezoelectric thin film resonator

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a second filter that includes an acoustic wave resonator and is connected between the common terminal and a second terminal, the acoustic wave resonator including an IDT

Methodology Applied
Scientific EffectSurface acoustic wave: Surface Acoustic Wave

Implementation Method 3

a capacitor that includes a pair of electrodes facing each other in a planar direction and is coupled to the first filter

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10581405B2Multiplexer
Publication Date: 2020.03.03 TAIYO YUDEN KK
  • US10581405B2 patent drawing
  • US10581405B2 patent drawing
  • US10581405B2 patent drawing

AI summary

A multiplexer includes: a first filter that includes a piezoelectric thin film resonator and is connected between a common terminal and a first terminal, the piezoelectric thin film resonator being located on a substrate; a second filter that includes an acoustic wave resonator and is connected between the common terminal and a second terminal, the acoustic wave resonator including an IDT located on a piezoelectric substrate; and a capacitor that includes a pair of electrodes facing each other in a planar direction and is coupled to the first filter, the pair of electrodes being located on the piezoelectric substrate.