Multi-Rotor Thrust Adjustment for Directional Control Limits

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Solution Overview

Problem

Aircraft stability control is limited when the thrust demand of its rotors exceeds their capability limit, particularly during disturbances or when maintaining altitude and lateral position simultaneously.

Innovation Solution

A method to adjust the desired thrust demand for each rotor by the amount of the thrust capability limit exceedance of the highest demand, allowing the aircraft to maintain directional movement abilities such as pitching, rolling, and turning. This method can also be adjusted based on absolute altitude to prioritize altitude when near the ground.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the thrust demand of the rotors is increased to maintain stability or lateral position during disturbances, then the aircraft stability is improved, but the thrust capability limit of the rotors is exceeded which limits stability control

Engineering Contradiction:
Improveaircraft stabilityVSAvoidthrust capability limit
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent implements dynamic adjustment of thrust demands based on real-time aircraft state and disturbance conditions. The control system continuously monitors aircraft stability and lateral position, then dynamically redistributes thrust demands among rotors to maintain stability without exceeding individual rotor thrust capability limits. This dynamic adaptation allows the system to respond to disturbances while respecting physical constraints.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter distribution of thrust demands across multiple rotors rather than increasing total thrust. By adjusting the individual thrust demand parameters of each rotor based on aircraft state and disturbance characteristics, the system maintains overall stability control while keeping each rotor within its thrust capability limit.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If the thrust demand is adjusted to maintain directional movement ability, then the aircraft's ability to pitch, roll, and turn is improved, but the thrust demand may exceed the rotor's capability limit

Engineering Contradiction:
Improvedirectional movement abilityVSAvoidthrust capability limit
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The control system dynamically adjusts thrust demands to maintain directional movement ability while respecting rotor capability limits. By continuously adapting thrust distribution based on aircraft state and desired maneuvers, the system ensures pitch, roll, and turn capabilities are maintained without exceeding individual rotor thrust capabilities.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control where the system monitors aircraft state and thrust demands, then adjusts thrust distribution to maintain directional movement ability within rotor capability limits. The feedback mechanism ensures that thrust demands are continuously optimized to preserve maneuverability while preventing exceedance of rotor thrust capabilities.

Inventive Principle:
Principle #23Feedback

3Reliability

If the thrust demand is collectively adjusted to maintain directional movement ability, then the aircraft stability control is improved, but the complexity of thrust management increases

Engineering Contradiction:
Improvestability controlVSAvoidthrust management complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the thrust management problem into individual rotor control components. By treating each rotor's thrust demand as a separate controllable element that can be independently adjusted based on aircraft state, the system maintains stability control through coordinated but manageable individual adjustments rather than complex holistic control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements dynamic thrust management where adjustment amounts are continuously adapted based on aircraft state and disturbance conditions. This dynamic approach allows the complexity of thrust management to be optimized in real-time, maintaining stability control while adapting the level of complexity to current operational requirements.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12344390B2Method of adjusting directional movement ability in a multi-rotor aircraft
Publication Date: 2025.07.01 TEXTRON INNOVATIONS INC
  • US12344390B2 patent drawing
  • US12344390B2 patent drawing
  • US12344390B2 patent drawing

AI summary

A method of adjusting a directional movement ability in an aircraft having two or more rotors includes receiving a desired thrust demand for each rotor of the two or more rotors, comparing the desired thrust demands to determine a maximum thrust demand, determining whether the maximum thrust demand exceeds a maximum thrust limit of the two or more rotors, and adjusting each desired thrust demand based on whether the maximum thrust demand exceeds the maximum thrust limit to provide an adjusted thrust demand for each rotor of the two or more rotors. Each rotor can be operated based on a respective adjusted thrust demand.