3D Stacked Image Sensor for Compact VIS-NIR-SWIR Imaging

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Solution Overview

Problem

Current image sensors cannot simultaneously image visual (VIS), near-infrared (NIR), and short-wave infrared (SWIR) spectral ranges using the same device, footprint, and readout circuitry, limiting their scalability and application in various fields.

Innovation Solution

A three-dimensional integrated circuit (3D-IC) is developed, where a SWIR sensitive sub-pixel is stacked on a VIS light sensitive sub-pixel, with shared readout circuitry and a metalens to focus incident light, enabling simultaneous or sequential imaging across all spectral ranges while maintaining superior dark noise performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If VIS and NIR pixels are implemented in cells in a side by side manner, then imaging capability in VIS and NIR spectral ranges is achieved, but device area increases and scalability is limited

Engineering Contradiction:
Improveimaging capabilityVSAvoiddevice area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent transitions from a two-dimensional side-by-side pixel arrangement to a three-dimensional stacked architecture. Multiple photodetector layers (VIS, NIR, SWIR) are stacked vertically on top of each other, sharing common readout circuitry. This vertical stacking enables multi-spectral imaging capability while maintaining a compact footprint, directly resolving the contradiction between imaging versatility and device area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If separate readout circuitry is used for different spectral ranges, then imaging performance is optimized, but device complexity and footprint increase

Engineering Contradiction:
Improveimaging performanceVSAvoidreadout circuitry complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements a universal readout circuitry design where a single set of readout circuits serves multiple photodetector layers detecting different spectral ranges (VIS, NIR, SWIR). The circuitry can selectively read out signals from different layers through control mechanisms, enabling one circuit system to perform multiple functions. This reduces device complexity and footprint while maintaining optimized imaging performance for each spectral range.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If SWIR photodiode is stacked on VIS photodiode, then simultaneous imaging in VIS and SWIR is achieved with compact footprint, but manufacturing complexity increases

Engineering Contradiction:
ImprovefootprintVSAvoidmanufacturing complexity
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent divides the image sensor into separate functional layers, with each layer dedicated to detecting a specific spectral range (VIS layer, NIR layer, SWIR layer). Each layer can be independently optimized and manufactured using appropriate materials and processes, then stacked together. This segmentation approach manages manufacturing complexity by allowing specialized processes for each layer while achieving compact simultaneous multi-spectral imaging capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structures, including SiGe or Ge-on-Si photodiodes for SWIR detection stacked on standard silicon photodiodes for VIS detection. This composite approach allows each layer to use materials optimized for its specific spectral range, enabling simultaneous VIS and SWIR imaging in a compact footprint while managing manufacturing through established epitaxial growth techniques for the composite structures.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for simultaneous imaging of VIS, NIR, and SWIR spectral ranges using the same device, maintaining a compact footprint and readout circuitry, enhancing optical performance and reducing power consumption, suitable for applications in AR/VR, consumer, health, and security.

Implementation Method 1

The second pixels are sensitive in the short-wave infrared spectral range

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

The first pixels are sensitive in the visual and/or near-infrared spectral range

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 3

Another aspect relates to a metalens which can be added between two wafers to focus incident light, such as light with SWIR wavelength, onto the pixels

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20240006436A1Image sensor and method of manufacturing an image sensor
Publication Date: 2024.01.04 AMS SENSORS USA INC
  • US20240006436A1 patent drawing
  • US20240006436A1 patent drawing
  • US20240006436A1 patent drawing

AI summary

An image sensor, comprises a three-dimensional integrated circuit comprising a stack with at least a top-, a middle-, and a bottom-tier. The bottom-tier (BTR) comprises a first array of photodetectors, denoted first pixels (PD1), and the first pixels being sensitive in the visual and/or near-infrared spectral range. The middle-tier (MTR) comprises a second array of photodetectors, denoted second pixels (PD2), and the second pixels being sensitive in the short-wave infrared spectral range. The top-tier (TTR) comprises an application-specific integrated circuit, denoted ASIC, operable to read out the arrays of the first and second photodiodes (PD1, PD2).