Nalfurafine Solid Formulation Without Light-Shielding Coating

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods fail to improve the photostability of nalfurafine or its pharmaceutically acceptable acid addition salts, and large amounts of light-shielding coatings complicate production and reduce stability during storage.

Innovation Solution

A solid preparation comprising nalfurafine or its acid addition salt with stabilizing agents like n-propyl gallate, dibutylhydroxytoluene, butylhydroxyanisole, tocopherol, and D-isoascorbic acid, in specific ratios, without a light-shielding coating, to enhance photostability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a light-shielding coating is applied to improve photostability, then photostability is improved, but device complexity and manufacturing complexity increase

Engineering Contradiction:
ImprovephotostabilityVSAvoidcoating complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the light-shielding coating layer from the pharmaceutical preparation, achieving photostability through the stabilizing agent system alone. This removes the complexity of coating application while maintaining protection against light-induced degradation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the chemical composition parameters by introducing specific stabilizing agents (sodium thiosulfate, saccharides, sugar alcohols, and low substituted hydroxypropyl cellulose) that chemically protect the active ingredient from light degradation, replacing the physical barrier approach of coatings.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If antioxidants and stabilizing agents are added to improve chemical stability, then chemical stability is improved, but manufacturing precision and formulation complexity increase

Engineering Contradiction:
Improvechemical stabilityVSAvoidformulation precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention creates a composite stabilizing system combining multiple components (sodium thiosulfate as antioxidant, saccharides and sugar alcohols as stabilizers, and low substituted hydroxypropyl cellulose as protective matrix) that work synergistically to protect the active ingredient, achieving enhanced stability through material composition rather than precise formulation control.

Inventive Principle:
Principle #40Composite materials

3Reliability

If large amounts of light-shielding coating are applied to ensure photostability, then photostability is improved, but productivity decreases due to complex production processes

Engineering Contradiction:
ImprovephotostabilityVSAvoidproduction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention eliminates the time-consuming light-shielding coating process entirely by incorporating stabilizing agents directly into the preparation formulation, allowing for simpler manufacturing steps and improved production efficiency while maintaining photostability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The stabilizing agents are incorporated into the preparation during the formulation stage rather than requiring post-manufacturing coating steps, performing the protective function in advance and eliminating subsequent processing steps that would reduce productivity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The preparation maintains high photostability, allowing easy handling and dosing without complex coatings, with the active ingredient retaining over 90% stability under light exposure.

Implementation Method 1

nalfurafine and pharmaceutically acceptable acid addition salts thereof, which are known to be compounds with remarkable antipruritic effects, are chemically unstable to, for example, heat, light, and oxygen

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

The preparation maintains high photostability, allowing easy handling and dosing without complex coatings, with the active ingredient retaining over 90% stability under light exposure

Methodology Applied
Scientific EffectPhotostability: Absorption (EM radiation)

Data Source

PatentEP3492083B1Solid preparation of nalfurafine having improved light stability
Publication Date: 2026.01.21 TORAY INDUSTRIES INC
  • EP3492083B1 patent drawing
  • EP3492083B1 patent drawing
  • EP3492083B1 patent drawing

AI summary

An object of the present invention is to provide a solid preparation comprising a 4,5-epoxymorphinan derivative or a pharmaceutically acceptable acid addition salt thereof, which is stable to light even without light shielding coating. The present invention provides the solid preparation comprising an active ingredient composed of a 4,5-epoxymorphinan derivative as represented below or a pharmaceutically acceptable acid addition salt thereof, and one or more stabilizing agents selected from the group consisting of n-propyl gallate, sodium hydrogensulfite, dibutylhydroxytoluene, butylhydroxyanisole, tocopherol and D-isoascorbic acid, wherein the amount of the above active ingredient is 0.00001 to 0.01% by weight of the solid preparation, and the amount of the above stabilizing agent is 0.005 to 5% by weight of the solid preparation.