NAND Flash Charge Storage Pattern Uniformity

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Solution Overview

Problem

NAND flash memory devices face challenges in achieving high coupling ratios and uniform thickness of floating gate patterns, leading to increased parasitic capacitance and operation failures due to non-uniform thickness and interference between neighboring cells.

Innovation Solution

A method involving the formation of a mold pattern on a substrate, followed by selective deposition of a preliminary pattern using PVD or CVD processes, and subsequent removal to achieve a uniform and thinner charge storage pattern, with a thickness of 20 Å to 500 Å, to reduce parasitic capacitance and enhance integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the floating gate pattern is formed with a large line width to increase capacitance between floating gate and control gate, then the coupling ratio is improved, but the degree of integration decreases due to larger gap distance required between unit cells

Engineering Contradiction:
Improvecoupling ratioVSAvoidsurface area of unit cell
Core Design Contradiction:
ReliabilityVSArea of moving object

Solution Approach 1:

The patent transitions from controlling capacitance through lateral dimensions (line width) to controlling it through vertical dimension (dielectric layer thickness). By making the dielectric layer thinner, the electrical field strength increases, thereby increasing capacitance without requiring larger floating gate line widths, thus maintaining high integration density while achieving sufficient coupling ratio.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the thickness parameter of the dielectric layer to control the electrical characteristics. By reducing the dielectric layer thickness from conventional values to a thinner range, the capacitance between floating gate and control gate is increased, allowing for smaller floating gate dimensions and higher integration without sacrificing coupling ratio.

Inventive Principle:
Principle #35Parameter changes

2Area of moving object

If the floating gate pattern is formed with a small gap distance to increase degree of integration, then the surface area is reduced, but parasitic capacitance between neighboring floating gate patterns increases causing interference between unit cells

Engineering Contradiction:
Improvesurface area of unit cellVSAvoidparasitic capacitance
Core Design Contradiction:
Area of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent addresses parasitic capacitance by controlling the vertical dimension (dielectric layer thickness) rather than lateral spacing. The thinner dielectric layer creates a stronger electrical field that is more confined, reducing the lateral spread of electrical fields and thus minimizing parasitic coupling between adjacent floating gates even when they are closely spaced.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a conventional dielectric layer with multilayer structure is used to increase capacitance, then the coupling ratio is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvecoupling ratioVSAvoiddielectric layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by using a single-layer dielectric structure with uniformly distributed high-k material throughout the layer, rather than stacking multiple layers with different materials. This provides the necessary capacitance enhancement through the bulk properties of the high-k material, simplifying the structure while maintaining electrical performance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables the formation of non-volatile memory devices with improved coupling ratios, reduced parasitic capacitance, and increased operation reliability by achieving uniform thickness across the substrate, thereby enhancing the integration and performance of NAND flash memory devices.

Implementation Method 1

selective deposition of a preliminary pattern using PVD or CVD processes

Methodology Applied
Scientific EffectPhysical Vapour Deposition: Physical Vapour Deposition

Implementation Method 2

selective deposition of a preliminary pattern using PVD or CVD processes

Methodology Applied
Scientific EffectChemical Vapour Deposition: Chemical Vapour Deposition

Implementation Method 3

A tunnel oxide layer may be formed on the substrate in the opening

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS8158480B2Method of forming a pattern for a semiconductor device, method of forming a charge storage pattern using the same method, non-volatile memory device and methods of manufacturing the same
Publication Date: 2012.04.17 SAMSUNG ELECTRONICS CO LTD
  • US8158480B2 patent drawing
  • US8158480B2 patent drawing
  • US8158480B2 patent drawing

AI summary

A method of forming a semiconductor device pattern, a method of forming a charge storage pattern, a non-volatile memory device including a charge storage pattern and a method of manufacturing the same are provided. The method of forming the charge storage pattern including forming a trench on a substrate, and a device isolation pattern in the trench. The device isolation pattern protrudes from a surface of the substrate such that an opening exposing the substrate is formed. A tunnel oxide layer is formed on the substrate in the opening. A preliminary charge storage pattern is formed on the tunnel oxide layer and the device isolation pattern by selective deposition of conductive materials. The preliminary charge storage pattern may be removed from the device isolation pattern. The preliminary charge storage pattern remains only on the tunnel oxide layer to form the charge storage pattern on the substrate.