NAND Memory Block Panel Filling to Eliminate Slit Voids

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Solution Overview

Problem

Existing NAND memory architectures face challenges in efficiently filling slits between memory blocks, which can lead to voids and affect the structural integrity and performance of the memory device.

Innovation Solution

The proposed solution involves forming a first material within the slits to partially fill them, creating a cavity, and then filling this cavity with a second material, ensuring that the slit is completely filled without voids, thereby enhancing the structural integrity of the memory device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If slits between memory blocks are filled with a single material, then the filling process is simple, but voids form within the slits affecting structural integrity

Engineering Contradiction:
Improvefilling process simplicityVSAvoidstructural integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The filling process is segmented into multiple stages: first filling the slit with a initial material, then filling remaining voids with a second material. This segmentation of the filling operation eliminates voids while maintaining process control, resolving the contradiction between simplicity and structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first material is deposited preliminarily to establish a base fill in the slit, creating a foundation that facilitates subsequent void elimination. This preliminary action enables the second material to effectively fill remaining spaces, ensuring complete void elimination and structural integrity.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If slits are completely filled to eliminate voids, then structural integrity is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvestructural integrityVSAvoidfilling process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The filling process utilizes parameter changes by varying material properties between two different materials. The first material has properties optimized for initial filling, while the second material has properties optimized for void elimination. This parameter variation achieves complete filling without requiring excessively complex process steps.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The solution employs composite materials by combining two different filling materials. Each material contributes different properties that, when combined, achieve complete slit filling with no voids. This composite approach balances structural integrity requirements with manageable process complexity.

Inventive Principle:
Principle #40Composite materials

3Productivity

If voids remain in slits, then the manufacturing process is faster, but device reliability and performance deteriorate

Engineering Contradiction:
Improvefilling process speedVSAvoiddevice performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The process extracts and eliminates voids from the slit structure through a targeted second filling step. By specifically addressing and removing voids after the initial fill, the process achieves complete filling that ensures device reliability while maintaining reasonable manufacturing speed through efficient void targeting.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The process converts the harmful presence of voids into a beneficial opportunity by using the first material fill as a foundation that makes void detection and elimination easier. The initial fill creates a structured base that facilitates subsequent void elimination, turning the void problem into a controlled enhancement step.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS20250194088A1Integrated Assemblies and Methods of Forming Integrated Assemblies
Publication Date: 2025.06.12 MICRON TECHNOLOGY INC
  • US20250194088A1 patent drawing
  • US20250194088A1 patent drawing
  • US20250194088A1 patent drawing

AI summary

Some embodiments include an integrated assembly having a source structure, and having a stack of alternating conductive levels and insulative levels over the source structure. Cell-material-pillars pass through the stack. The cell-material-pillars are arranged within a configuration which includes a first memory-block-region and a second memory-block-region. The cell-material-pillars include channel material which is electrically coupled with the source structure. Memory cells are along the conductive levels and include regions of the cell-material-pillars. A panel is between the first and second memory-block-regions. The panel has a first material configured as a container shape. The container shape defines opposing sides and a bottom of a cavity. The panel has a second material within the cavity. The second material is compositionally different from the first material. Some embodiments include methods of forming integrated assemblies.