Nano-object positioning via electrostatic potential energy minima

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Solution Overview

Problem

Current methods fail to achieve precise placement and alignment of nano-objects with high aspect ratios on a substrate, particularly at the nanoscale, which is essential for integrating them into complex devices and structures.

Innovation Solution

The method involves using two surfaces with nanoscale positioning structures and an ionic liquid suspension, where the surfaces have electrical charges of the same sign, allowing nano-objects to position according to potential energy minima, enabling precise deposition on a target surface by shifting these minima through controlled surface movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional placement methods are used, then nano-objects can be deposited on substrate, but precise alignment and placement accuracy cannot be achieved

Engineering Contradiction:
Improveplacement accuracyVSAvoidpositioning system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary positioning structure consisting of two charged surfaces with nanoscale features that mediate the placement process. These surfaces create electrostatic potential energy minima that guide nano-object positioning, achieving high precision without complex mechanical positioning systems. The intermediary structure translates electrostatic forces into precise spatial arrangement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces complex mechanical positioning and alignment systems with electrostatic field-based positioning. By using charged surfaces and ionic liquid suspension, the system achieves nanoscale placement accuracy through electrostatic forces rather than mechanical manipulation, significantly simplifying the overall device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If high packing density is achieved, then more nano-objects can be placed, but placement accuracy deteriorates

Engineering Contradiction:
Improvepacking densityVSAvoidplacement accuracy
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent creates equipotential regions between charged surfaces where electrostatic potential energy minima are uniformly distributed. This allows multiple nano-objects to be positioned at high density while maintaining consistent placement accuracy, as each object experiences equivalent electrostatic guidance forces toward its designated position.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The patent controls the electrostatic field parameters (surface charge density, separation distance) to optimize both packing density and placement accuracy. By adjusting these parameters, the system can accommodate varying numbers of nano-objects while maintaining precise positioning through controlled potential energy landscapes.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If precise alignment is achieved, then nano-objects can be properly oriented, but throughput decreases

Engineering Contradiction:
Improvealignment precisionVSAvoidplacement throughput
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent enables self-alignment where nano-objects automatically orient themselves according to the electrostatic potential energy minima created by the charged surfaces. This self-service positioning mechanism achieves precise alignment without requiring complex external manipulation or slow sequential placement, thereby maintaining high throughput.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent pre-establishes the electrostatic field configuration and potential energy minima patterns before introducing nano-objects. This preliminary action creates ready-made positioning guides that enable rapid, parallel alignment of multiple objects simultaneously, improving throughput while maintaining precision.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise orientation and placement of nano-objects, including high aspect ratio particles like nanowires, with high throughput and the ability to build complex 3D circuits, overcoming limitations of existing techniques by utilizing electrostatic potential and topographical features for precise positioning.

Implementation Method 1

the suspension includes two electrical double layers each formed at an interface with a respective one of the two surfaces

Methodology Applied
Scientific EffectElectrical double layer: Electrostatics

Implementation Method 2

enabling the nano-objects in the suspension to position according to a potential energy resulting from the electrical charge of the two surfaces

Methodology Applied
Scientific EffectElectrostatic potential energy: Electrostatics

Implementation Method 3

depositing one or more of the nano-objects on the first surface according to the positioning structures by shifting the minima of the potential energy towards the first surface

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Data Source

PatentUS9121108B2Methods and apparatuses for positioning nano-objects with aspect ratios
Publication Date: 2015.09.01 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US9121108B2 patent drawing
  • US9121108B2 patent drawing
  • US9121108B2 patent drawing

AI summary

A method for positioning nano-objects on a surface and an apparatus for implementing the method. The method includes: providing a first surface and a second surface in a position facing each other, where one or more of the surfaces exhibits one or more position structures having dimensions on the nanoscale; providing an ionic liquid suspension of the nano-objects between the two surfaces, where the suspension comprises two electrical double layers each formed at an interface with a respective one of the two surfaces, and the surfaces have electrical charges of the same sign; enabling the nano-objects in the suspension to position according to a potential energy resulting from the electrical charge of the two surfaces; and depositing one or more of the nano-objects on the first surface according to the positioning structures by shifting the minima of the potential energy towards the first surface.